官小凤, 刘志云, 肖融, 刘作华. 液态发酵饲料连续发酵工艺[J]. 农业工程学报, 2020, 36(21): 300-307. DOI: 10.11975/j.issn.1002-6819.2020.21.036
    引用本文: 官小凤, 刘志云, 肖融, 刘作华. 液态发酵饲料连续发酵工艺[J]. 农业工程学报, 2020, 36(21): 300-307. DOI: 10.11975/j.issn.1002-6819.2020.21.036
    Guan Xiaofeng, Liu Zhiyun, Xiao Rong, Liu Zuohua. Continuous fermentation process of fermented liquid feed[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2020, 36(21): 300-307. DOI: 10.11975/j.issn.1002-6819.2020.21.036
    Citation: Guan Xiaofeng, Liu Zhiyun, Xiao Rong, Liu Zuohua. Continuous fermentation process of fermented liquid feed[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2020, 36(21): 300-307. DOI: 10.11975/j.issn.1002-6819.2020.21.036

    液态发酵饲料连续发酵工艺

    Continuous fermentation process of fermented liquid feed

    • 摘要: 为建立一套液态发酵饲料的连续生产工艺,该研究以玉米-豆粕-麦麸混合物为发酵基质进行液态发酵菌株的筛选,通过监测发酵过程中液态饲料的pH值、乳酸菌数量、大肠杆菌数量、霉菌数量、酵母菌数量、酸溶蛋白质含量、可溶性糖含量等指标变化规律探究发酵菌株、连续发酵过程中保留比例、发酵温度、外源苯甲酸和外源酶制剂对发酵进程的调控及饲料营养价值的影响。结果表明:1)筛选出的乳酸菌菌株28-7具有较强的大肠杆菌抑制能力和产乳酸能力,发酵6 h时饲料pH值下降到4.45,发酵饲料中未检出大肠杆菌;2)接种乳酸菌28-7的连续发酵过程中,20%、30%、50%的保留比例对发酵饲料的pH值、乳酸菌数量、霉菌数量的影响差异不大,大肠杆菌均无检出,20%的保留比例可使连续发酵正向进行;3)外源非淀粉多糖酶的加入可显著提高发酵饲料中酸溶蛋白含量、酸溶蛋白/粗蛋白质比值和可溶性糖含量(P<0.05),外源苯甲酸的加入可有效抑制发酵过程中霉菌的增殖。4)37 ℃条件下发酵可显著提高饲料中酸溶蛋白含量、酸溶蛋白/粗蛋白质比值(P<0.05),3~12 、20 、37 ℃条件下获得的饲料的pH值<4.0、乳酸菌数量大于1010 CFU/mL,大肠杆菌、酵母、霉菌未检测出。综上,本研究建立的液态发酵生产工艺为:将乳酸菌28-7(接种量1.0×108 CFU/mL)、非淀粉多糖酶(250 g/kg)、苯甲酸(0.1 g/kg)于发酵起始时同时加入,以24 h为发酵周期、20%的保留比例在3~12 (冬季室温)、20 (春秋平均室温)、37 ℃(夏季平均室温)条件下进行生产。该工艺生产所得的液态发酵饲料色泽淡黄,富有温和的酸香味,饲料pH值<4.0,乳酸菌数量>1010 CFU/mL,酸溶蛋白含量、酸溶蛋白/粗蛋白质比值均显著提升(P<0.05),霉菌、酵母、大肠杆菌无检出,相比春、秋、冬3季,夏季生产更有利于饲料酸溶蛋白含量的提升(P<0.05)。

       

      Abstract: This study aims to evaluate the effects of fermentation strain, retention ratio, fermentation temperature, exogenous benzoic acid, and exogenous enzyme preparation on fermentation process and the nutritional value of feeds, by means of monitoring the variations invarious indicators of liquid feed during fermentation, including the pH, the numbers of Lactic acid bacteria (LAB), Escherichia coli (E. coli), mold, and yeast, acid-soluble protein content, and soluble sugar content. The experiment was performed using a corn-soybean-wheat bran mixture as the fermentation substrate, to select strains for producing liquid fermented feed. The results show that: 1) The selected LAB strain 28-7 has strong ability in inhibiting E. coli and producing lactic acid. The pH value of feed dropped to 4.45 after 6 hours of fermentation, and the E. coli cannot be detected. 2) During the continuous fermentation with the LAB strain 28-7, little difference showed in the effects on the pH or the numbers of LAB and mold in the fermented feed with retention ratio at 20%, 30% or 50%, and the E. coli was not detected. Therefore, the retention ratio of 20% can ensure a good fermentation. 3) The addition of exogenous non-starch polysaccharide enzyme can significantly increase the acid-soluble protein content, acid-soluble protein/crude protein ratio, and soluble sugar content in the fermented feed (P<0.05). The addition of exogenous benzoic acid can effectively inhibit moldmultiplication. 4) The acid-soluble protein and the acid-soluble protein/crude protein ratio significantly increased (P<0.05) with the fermentation at 37℃. The pH values of feed at 3-12, 20, and 37 ℃ were less than 4.0. The LAB number was more than 1010 CFU/mL. The E. coli, yeast and mold were not detected. The liquid fermentation technique was established in this study: Lactic acid bacteria strain 28-7 (inoculation amount 1.0×108 CFU/mL), non-starch polysaccharide enzyme (250 g/kg), and benzoic acid (0.1 g/kg) were simultaneously added at the beginning of fermentation. The production was proceeded with the fermentation period of 24 h, the retention ratio of 20%, and temperature at 3-12 ℃ (room temperature in winter), 20 ℃ (average room temperature in spring and autumn), and 37 ℃ (average room temperature in summer). The liquid fermented feed produced inthis process was light yellow in color, and rich in mild sour flavor; the pH value of feed was less than 4.0; the LAB number was more than 1010 CFU/mL; the content of acid-soluble protein and the ratio of acid soluble protein to crude protein significantly increased (P<0.05). The mold, yeast and E. coli were not detected. Compared with spring, autumn and winter, the acid-soluble protein content can be more easily increased in summer production (P<0.05).

       

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