史乃煜, 陈海涛, 魏志鹏, 侯守印, 邹震, 王星. 玉米原茬地秸秆还田比例调节装置设计与试验[J]. 农业工程学报, 2020, 36(21): 11-22. DOI: 10.11975/j.issn.1002-6819.2020.21.002
    引用本文: 史乃煜, 陈海涛, 魏志鹏, 侯守印, 邹震, 王星. 玉米原茬地秸秆还田比例调节装置设计与试验[J]. 农业工程学报, 2020, 36(21): 11-22. DOI: 10.11975/j.issn.1002-6819.2020.21.002
    Shi Naiyu, Chen Haitao, Wei Zhipeng, Hou Shouyin, Zou Zhen, Wang Xing. Design and experiment of stalk returning proportion adjusting device for corn original stubble[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2020, 36(21): 11-22. DOI: 10.11975/j.issn.1002-6819.2020.21.002
    Citation: Shi Naiyu, Chen Haitao, Wei Zhipeng, Hou Shouyin, Zou Zhen, Wang Xing. Design and experiment of stalk returning proportion adjusting device for corn original stubble[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2020, 36(21): 11-22. DOI: 10.11975/j.issn.1002-6819.2020.21.002

    玉米原茬地秸秆还田比例调节装置设计与试验

    Design and experiment of stalk returning proportion adjusting device for corn original stubble

    • 摘要: 为解决免耕覆秸种植模式下秸秆全量覆盖还田导致的"低温效应"和"生化他感效应",该研究提出一种基于2BMFJ系列免耕播种机的秸秆还田比例调节技术与配套装置,通过理论分析对秸秆还田比例调节装置相关结构参数进行设计,通过高速摄像技术对秸秆抛撒后空间分布规律进行探究,并应用四因素五水平二次回归正交中心组合试验方法,以清秸弹齿偏角、回收口面积、作业速度和田间秸秆覆盖量为试验因素,作业后秸秆还田比例为响应函数,得到各参数组合对秸秆还田比例的影响规律。分别以理想秸秆还田比例50%和70%为例,对试验指标的回归方程进行验证。当参数组合为清秸弹齿偏角21.0°、回收口面积1 120.0 cm2、作业速度5.0 km/h、田间秸秆覆盖量1.1 kg/m2时,秸秆还田比例为52.3%;当参数组合为清秸弹齿偏角21.0°、回收口面积890.0 cm2、作业速度8.0 km/h、田间秸秆覆盖量1.1 kg/m2时,秸秆还田比例为71.9%。该研究实现了秸秆还田比例的参数可调控,可为免耕覆秸种植模式在寒区的推广应用提供技术支撑。

       

      Abstract: A series of 2BMFJ type no-tillage planter has been proposed to serve as a feasible operation mode of “preparation of side-way anti-blocking seed bed and concurrently covered with uniform straw”. The amount of straw mulching can generally determine the effect of straw returning on soil improvement and crop growth benefit. If the amount of straw mulching is too small, there is no obvious effect on the soil moisture conservation and fertilizer cultivation. In this case, it is recommended that the straw can be returned to field in the whole amount. Nevertheless, if the straw mulching is too large, the yield of crop can decline due to “low temperature effect” and “biochemical effect” in some areas with high content of soil organic matter. As such, the proportional straw returning to the field can be used in a straw proportion regulation technology and supporting device under the operation mode of lateral straw cleaning, according to the environmental conditions in soil. The structural parameters of device can be determined using various theoretical analysis. In this study, a multi-link mechanism was designed to control the throwing trace of straw by adjusting the deflection angle of spring-tooth. Two correction coefficients of kx and ky were introduced to the model of straw throwing trace for an accurate simulation. The high speed camera system was selected to in-situ capture the throwing process of straw. The movement and distribution of straw throwing can be achieved, in order to determine the proportion of straw return to field. A cloud map was performed on a Matlab platform, thereby to quantify the distribution of straw. The deflection angle of throwing control baffle and gravity was 45°, when the proportion of straw returning to field was not less than 50%. The field experiment was carried out at the Xiangyang farm of Northeast Agricultural University from October 21 to 22, 2019, where a corn stubble field with the soil hardnessof28.1 kg/m2 and soil moisture content of 21.7%. Four factors and five levels quadratic regression orthogonal rotation center combined experimental method can be applied to optimize the influence of various parameters on straw returning proportion, the structure and working parameters in a proportion regulation device. The deflection angle of spring-tooth, area of recovery port, operating speed and straw mulching amount were selected as influencing factors, where as the proportion of straw returning to field were selected as the evaluation index of performance. The test results showed that the area of recovery port and deflection angle of spring-tooth had an extremely significant impact on the test indicators (P<0.01), while the straw mulching amount and operating speed had a secondary impact (0.01 

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