焦宇飞, 刘瑞林, 张众杰, 周广猛, 杨春浩, 马家明. 高原环境条件下柴油机增压与喷油参数协同优化[J]. 农业工程学报, 2019, 35(17): 66-73. DOI: 10.11975/j.issn.1002-6819.2019.17.009
    引用本文: 焦宇飞, 刘瑞林, 张众杰, 周广猛, 杨春浩, 马家明. 高原环境条件下柴油机增压与喷油参数协同优化[J]. 农业工程学报, 2019, 35(17): 66-73. DOI: 10.11975/j.issn.1002-6819.2019.17.009
    Jiao Yufei, Liu Ruilin, Zhang Zhongjie, Zhou Guangmeng, Yang Chunhao, Ma Jiaming. Optimization of supercharger and injection parameters for diesel engine at plateau[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2019, 35(17): 66-73. DOI: 10.11975/j.issn.1002-6819.2019.17.009
    Citation: Jiao Yufei, Liu Ruilin, Zhang Zhongjie, Zhou Guangmeng, Yang Chunhao, Ma Jiaming. Optimization of supercharger and injection parameters for diesel engine at plateau[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2019, 35(17): 66-73. DOI: 10.11975/j.issn.1002-6819.2019.17.009

    高原环境条件下柴油机增压与喷油参数协同优化

    Optimization of supercharger and injection parameters for diesel engine at plateau

    • 摘要: 增压与喷油是影响柴油机高海拔性能最直接的因素。为了优化柴油机不同海拔条件下增压与喷油系统协同控制策略,建立了二级可变截面增压柴油机GT-Power仿真模型,计算得到了柴油机运行各工况数据。将神经网络与仿真数据相结合,以动力性为优化目标,得到不同海拔条件下增压与喷油系统协同优化规律。研究结果表明:相比于原机,喷油参数经过优化后,最佳循环喷油量增加,增加量呈现出自最大转矩转速点向两侧逐渐增大的趋势。最佳喷油提前角,在2 500 和5 500 m低转速下平均分别增加了1 ℃A和1.5 ℃A,在中高转速下,平均分别减小了25.2%和17.5%。相比于原机,最佳可变截面的涡轮增压器(variable geometry turbocharged,VGT)叶片开度增大,但增大趋势在不同海拔略有不同,0 m海拔时,增加幅度随转速增加而增大,5500 m低转速时,开度不变,中高转速时,VGT开度增加幅度随转速增加呈现先增大后减小。增压与喷油参数协同优化后,0 m海拔时,VGT叶片开度和喷油量增大,喷油提前角减小,5 500 m海拔时,低转速下VGT叶片开度不变,循环喷油量和喷油提前角增大,中高转速下VGT叶片开度和循环喷油量增大,喷油提前角减小。

       

      Abstract: Abstract: Supercharge and fuel injection are direct factors to improve the performance of diesel engines at plateau. When diesel engines are used at higher altitudes, especially in the Qinghai-Tibet plateau region with the altitude ranging from 3000 to 5000 m, the decreasing ambient pressure and temperature reduce the air inflow resulting in deteriorating combustion, reducing power output, increasing fuel consumption, worsening emissions, exceeding cylinder pressure, cylinder pressure, thermal load and turbocharger speed limits. The optimization of injection parameters can improve the plateau combustion process of diesel engine to some extent, however, optimization of injection parameters alone cannot fundamentally solve the problem of insufficient intake and power decline of diesel engines at plateau. Two-stage variable geometry turbocharge (VGT) system is an effective way to increase the intake pressure effectively. However, only optimizing the control parameters of the supercharging system without adjusting the injection parameters will lead to the problem of "improper oil and gas coordination" at high altitude, and the plateau application potential of the two-stage variable geometry turbocharge system cannot be fully play. Recent researches mainly focused on optimizing injection parameters or two-stage variable geometry turbocharge system, there was few about the comprehensive optimization of supercharger and injection parameters, therefore, the paper focused on optimizing the compositive control strategy of supercharge and injection parameters. In the paper, a GT-Power model of a two-stage variable geometry turbocharged (VGT) diesel engine was built and verified by experiment on engine plateau environment simulating testing bed. The simulation performance date of the engine was obtained from the model. What's more, the neural network was established and then trained with these simulation values to improve the power performance of the engine, and finally the optimization rules and comprehensive control strategy of supercharge and injection parameters were obtained. The results showed that: The optimized circulating fuel injection quantity had similar variation trend with the original parameters. What was different was that the circulating fuel injection quantity increased after optimizing, the increment came to its maximum at lower speed and its minimum at speed of maximum torque, and it showed a trend that the increment quantity gradually increased from the speed point of the maximum torque to both sides. With the increase of altitude, the optimal cycle fuel injection quantity of the engine decreased gradually, and the decreasing trend increased gradually with altitude increasing. The circulating fuel injection quantity decreased by 10.96% on average from 0 to 3500 m, and by 16.99% on average from 3500 to 5500 m. At a certain altitude, the optimal injection advance angle of the engine decreased first and then increased with the increase of speed, and the average value of the optimal injection advance angle increased with altitude increasing. Compared with the original parameters, the optimum injection advance angle increased by 1 and 1.5℃A, respectively, at low speed conditions of 2500 and 5500 m, however, when it came to higher speed, the optimum injection advance angle decreased by 25.2% and 17.5%, respectively. The optimum VGT opening increased large gradually with the increase of the speed at 0 m, while when it came to 5500 m, it kept invariable at lower speed, and increased firstly and then decreased at higher speed. After comprehensive optimizing of supercharge and fuel injection, the VGT opening and circulating fuel injection quantity increased and the injection advance angle decreased at 0 m. When it came to low speed of 5500 m, the VGT opening kept invariable, the circulating fuel injection quantity and injection advance angle increased, however, the VGT opening and circulating fuel injection quantity increased, the injection advance angle decreased at high speed.

       

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