田怀香, 徐晓琳, 于海燕, 陈臣. 高活性益生菌酵素粉的制备及工艺优化[J]. 农业工程学报, 2019, 35(11): 330-336. DOI: 10.11975/j.issn.1002-6819.2019.11.038
    引用本文: 田怀香, 徐晓琳, 于海燕, 陈臣. 高活性益生菌酵素粉的制备及工艺优化[J]. 农业工程学报, 2019, 35(11): 330-336. DOI: 10.11975/j.issn.1002-6819.2019.11.038
    Tian Huaixiang, Xu Xiaolin, Yu Haiyan, Chen Chen. Preparation and technology optimization of high activity Jiaosu powder with probiotics[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2019, 35(11): 330-336. DOI: 10.11975/j.issn.1002-6819.2019.11.038
    Citation: Tian Huaixiang, Xu Xiaolin, Yu Haiyan, Chen Chen. Preparation and technology optimization of high activity Jiaosu powder with probiotics[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2019, 35(11): 330-336. DOI: 10.11975/j.issn.1002-6819.2019.11.038

    高活性益生菌酵素粉的制备及工艺优化

    Preparation and technology optimization of high activity Jiaosu powder with probiotics

    • 摘要: 为了提高酵素粉中益生菌的存活率以及产品的活性,该研究以植物乳杆菌Lactobacillus plantarum 1-33(Lp 1-33)为发酵菌株,高密度培养后对发酵上清液进行喷雾干燥;通过内源乳化法对菌体进行微胶囊包埋,再对微胶囊进行真空冷冻干燥,最后2部分产物经混匀造粒制得益生菌酵素粉;以包埋率、胃肠道存活率、释放率等为指标,考察多重保护技术对其活性的保护效果。结果表明:采用内源乳化法,乙二胺四乙酸钙为钙载体,质量分数1.5%海藻酸钠为壁材,质量分数0.3%壳聚糖-三聚磷酸钠为涂层材料效果最佳;此条件下制备的微胶囊包埋率≥80%,经模拟胃液处理2 h后其菌体存活率≥50%,模拟肠液处理2 h后释放率≥90%;最佳冷冻保护剂配方为质量分数10%脱脂奶粉、质量分数8%乳糖、质量分数1%抗坏血酸钠、质量分数1%谷氨酸钠,酵素粉与保护剂比例1:10;制备的酵素粉30 ℃保存3个月,活菌数仍≥9.5 lg(CFU/g);与发酵前果汁相比,其清除自由基能力提高了近20%。通过上述多重活性保护技术,提高了菌体的存活率和抗逆境能力,获得高密度、高活性的益生菌酵素粉,为后续产业化的生产提供技术支撑。

       

      Abstract: In recent years, Jiaosu products on the market mainly include liquid, paste, powder, tablet and other product forms. Among them, Jiaosu powder with probiotics has become the promising variety of Jiaosu serial products due to its feature of easy preservation and friendly transportation. However, there are some issues with the existing product such as low density and activity, these issues restrict its development. Thus, Jiaosu powder containing probiotics with high density and activity has become one of the notable trends. In order to improve the viability of probiotics in Jiaosu powder and the activity of the product, preparation and optimization of high activity Jiaosu powder with probiotics and the bio-activity of the products was investigated in this study. Lactobacillus plantarum 1-33 (Lp 1-33) was used as the microbial starter culture. Firstly, high density cultivation was used for bacteria enrichment. and the fermentation broth was centrifuged to obtain the cell free supernatant and bacteria pellets. According to the different requirements of the drying effects of the supernatant and bacteria, this study combined two drying technique to reduce the cost and and maximize the protection effects. The cell free supernatant was treated by spray drying. The bacteria pellets were microencapsulated by endogenous emulsification with optimized calcium carriers and appropriate sodium alginate concentration and coating with chitosan to provide extra protection for the strain. Then the microcapsules were treated by vacuum freeze drying. Finally, the two products were mixed and pelleted as granules to form the Jiaosu powder. The microencapsulation efficiency (ME), gastrointestinal survival rate and release rate were used as indicators to investigate the protective effect of multiple protection techniques on biological activity. The results showed the endogenous emulsification was an effective method for microcapsulation using EDTA-Ca as the calcium carrier, 1.5% sodium alginate as the wall material, and 0.3% chitosan-sodium tripolyphosphate as the coating material. Under these conditions, the microencapsulation efficiency of prepared microcapsule was more than 80%; After treatment with artificial simulated gastric juice (SGJ) and simulated intestinal juice (SIJ) for 2 h, the survival rate of Lactobacillus plantarum 1-33 was more than 50%, and the release rate was greater than 90%. These results indicated large amounts of viable cells of Lactobacillus plantarum were obtained after acid stress of gastric juice and could be directional released in the intestinal tract. According to single factor and orthogonal experiment, the best formula of cryoprotectants was: 10% skim milk powder, 8% lactose, 1% sodium ascorbate, 1% sodium glutamate and the ratio of bacterial powder to cryoprotectant is 1:10. Then the prepared probiotics Jiaosu powder was stored at 30 ℃ for 3 months, and the amount of Lactobacillus plantarum 1-33 is still more than 9.5 lg(CFU/g); Compared with the pre-fermentation juice, free-radical scavenging activity of probiotics Jiaosu powder increased by nearly 20%. Through the above multiple active protection techniques, the survival rate and stress tolerance of bacteria are improved, and a new kind of probiotics Jiaosu powder with high density and high activity is obtained, which provides technical support for the subsequent industrial production.

       

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