谢伟, 李旭, 方志超, 全伟, 罗海峰, 吴明亮. 水稻秸秆收集与连续打捆复式作业机设计[J]. 农业工程学报, 2019, 35(11): 19-25. DOI: 10.11975/j.issn.1002-6819.2019.11.003
    引用本文: 谢伟, 李旭, 方志超, 全伟, 罗海峰, 吴明亮. 水稻秸秆收集与连续打捆复式作业机设计[J]. 农业工程学报, 2019, 35(11): 19-25. DOI: 10.11975/j.issn.1002-6819.2019.11.003
    Xie Wei, Li Xu, Fang Zhichao, Quan Wei, Luo Haifeng, Wu Mingliang. Design of compound machine for rice straw collecting and continuous baling[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2019, 35(11): 19-25. DOI: 10.11975/j.issn.1002-6819.2019.11.003
    Citation: Xie Wei, Li Xu, Fang Zhichao, Quan Wei, Luo Haifeng, Wu Mingliang. Design of compound machine for rice straw collecting and continuous baling[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2019, 35(11): 19-25. DOI: 10.11975/j.issn.1002-6819.2019.11.003

    水稻秸秆收集与连续打捆复式作业机设计

    Design of compound machine for rice straw collecting and continuous baling

    • 摘要: 针对单体打捆机捡拾联合收获后田间滞留的水稻"站秆"及"残茬"收净率较低,以及圆捆打捆机绕线卸捆时需停机导致作业效率低等问题,该文将现有水稻联合收获机的脱粒清选和粮箱等装置与圆捆打捆装置置换,在输送槽出口与打捆装置集料口处设置集料装置作为缓存区,采用自动控制技术控制各功能部件连续作业,最终研发出集切割、捡拾、收集、打捆、集捆等功能于一体的田间水稻秸秆收集与连续打捆复式作业机。田间性能试验表明:在作业档的工况条件下,作业速度越快,成捆效率越高,但圆柱规范度程度越差;经测定,整机以中速档(1.1 m/s)连续作业3.4 h后,其成捆率为98%,生产率为0.4 hm2/h,秸秆收净率为95%。该研究为机械化收获后有效提高秸秆利用率以及实现农业生产中农机具的一机多用提供了参考。

       

      Abstract: A large number of rice "standing-stalk" and "stubble" will remain in the paddy field after the rice is harvested by a combined harvester. At present, the harvest rate of rice "standing-stalk" and "stubble" remained in the paddy field after joint harvest using single baling machine is low. The single baling machine is usually pulled by a tractor which causes intermittent collection and baling of stubble in paddy field. The working efficiency of traditional baling machine is low due to the halt of the baling machine when unloading the baling wire. In this paper, threshing and cleaning device and the grain tank in existing rice and wheat combine harvester were replaced with round baling device. The rice and wheat combine harvester, in which threshing and cleaning device and grain tank were disassembled, was used as the self-propelled tracked collection platform. A design idea of setting collecting device at the exit of conveying groove and the feed port of baling device as cache area and using round baling device as the main working part was put forward to solve the problem of discontinuity caused by the round baling device failing to feed during the unloading of bales. The collecting device was set at the position of the original threshing device directly behind the conveying groove, straw thrown from the conveyor groove was fed to the baling machine's transfer area after passing through the cache area, and the bottom part of the collecting box of the material collecting device was successively arranged with the brush rod and the conveying auger. The round baling device was set directly behind the cab, and the rotary shaft of the spring-tooth picking machine located in the feeding port was installed in parallel with the conveying auger shaft, which not only ensured the connection between the outlet of the collecting box and the feeding port of the round baling machine, but also realized the reasonable configuration of the center of gravity of the whole machine and improved the passing ability of the whole machine. In this way, a rice straw continuous collection and baling machine used in paddy field and with functions of harvest, pickup, collect, bale and bundle was developed, which realized the multi-use of the combined harvester and reduced the cost. The whole machine adopted mechatronics technology. An automatic control system of loading and unloading of baling was designed. The six-way commutator switch was adopted as the sensing and detection component, which simplified the operating process of the manipulator, ensured the automatic operation and monitoring of the whole loading and unloading process, and effectively improved the working efficiency of key components. The structure and motion parameters of each functional component were optimized and the whole machine was finally coordinated and working continuously and efficiently. The continuous collection and baling requirements of rice straw in paddy field including "standing-stalk" cutting, stubble picking, collecting, baling and binding can be completed at one time. The field performance test showed that the performance of the whole machine was safe and reliable. Under the working conditions on working gear, the faster the operation speed, the shorter the time of collecting a straw bale, the shorter the compression time of rice straw bale in the bundling room, the higher the efficiency of bundling, but the worse the specification degree of cylinder. After a continuous operation of 3.4 h at medium speed, the binding rate was 98%, the operating efficiency was 0.4 hm2/h, and the harvest rate of straw was 95%. All other technical indicators met the relevant standards and requirements of agricultural work were met. This study provides a reference for improving the utilization rate of straw after mechanized harvest and realizing the multi-use of one agricultural machine in agricultural production.

       

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