王云霞, 张东兴, 杨丽, 崔涛, 李玉环, 刘彦伟. 液压激振源自激振动深松机深松单体设计与试验[J]. 农业工程学报, 2018, 34(11): 40-48. DOI: 10.11975/j.issn.1002-6819.2018.11.006
    引用本文: 王云霞, 张东兴, 杨丽, 崔涛, 李玉环, 刘彦伟. 液压激振源自激振动深松机深松单体设计与试验[J]. 农业工程学报, 2018, 34(11): 40-48. DOI: 10.11975/j.issn.1002-6819.2018.11.006
    Wang Yunxia, Zhang Dongxing, Yang Li, Cui Tao, Li Yuhuan, Liu Yanwe. Design and experiment of hydraulically self-excited vibration subsoiler[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2018, 34(11): 40-48. DOI: 10.11975/j.issn.1002-6819.2018.11.006
    Citation: Wang Yunxia, Zhang Dongxing, Yang Li, Cui Tao, Li Yuhuan, Liu Yanwe. Design and experiment of hydraulically self-excited vibration subsoiler[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2018, 34(11): 40-48. DOI: 10.11975/j.issn.1002-6819.2018.11.006

    液压激振源自激振动深松机深松单体设计与试验

    Design and experiment of hydraulically self-excited vibration subsoiler

    • 摘要: 针对弹簧激振源的自激振动深松机在土壤阻力差异大的不同地块作业时存在适应性差、自激振动易失效的问题,该文提出了液压激振源的新型自激振动深松方法,设计了液压激振源深松单体。通过建立深松铲力学和运动学模型,确定了液压缸的关键结构参数;设计了压力调节系统,可实现液压缸压力快速调节;利用二次回归通用旋转组合试验方法,以耕深变异系数、牵引力为评价指标,探究了液压缸压力、前进速度、土壤坚实度对液压激振源深松单体作业效果的影响规律;获得了耕深变异系数、牵引力为响应值的回归模型,求解出耕深变异系数、牵引力同时较小时对应的参数组合为液压缸压力3.6 MPa、作业速度1.4 km/h、土壤坚实度1.18 MPa。利用求解出的参数组合对回归模型进行试验验证,获得的耕深变异系数为3.56%,牵引力为1 300.70 kN,优于二次回归通用旋转组合试验结果,证明了回归模型的可靠性。该研究可为自激振动深松机具的研究提供理论参考。

       

      Abstract: Abstract: Self-excited vibration subsoilers with springs present the shortages of poor adaptability and failure of vibration in different soil texture because of the constant stiffness and limited adjustment range of pre-tension force. Aiming at improving the working performance of self-excited vibration subsoiler, a new method characterized by hydraulically self-excited vibration source was provided. Meanwhile the self-excited vibration subsoiler with a hydraulic cylinder was designed. The new subsoiler mainly consists of a fixed mount to connect the subsoiler with the machine frame, a hydraulic cylinder served as the self-vibrating source, a connecting plate to connect the tine and the fixed mount, a press roll to compact the tilled soil surface thus reducing the water evaporation. The key design parameters of the hydraulic cylinder were determined by establishing the mechanics and kinematics model of the tine: the diameter D = 40 mm and the stroke S = 130 mm. The adjustable system for hydraulic cylinder pressure was set up. The adjustable system consists of two parts: electric control section and hydraulic section. The hydraulic section mainly includes the hydraulic source, an accumulator, a manual reducing valve and an electromagnetic proportional pressure reducing valve. The hydraulic source can be supplied by the tractor with hydraulic output connector. The accumulator is used to stabilize the system pressure and the electromagnetic proportional pressure reducing valve is used to adjust the working pressure of the hydraulic cylinder continuously and proportionally. The manual reducing valve is set between the electromagnetic proportional pressure reducing valve and the accumulator to obtain desired value closely to the working pressure of the hydraulic cylinder pressure, which is beneficial to avoid pulse impact caused by the electromagnetic proportional pressure reducing valve adjusting the pressure for the hydraulic cylinder. The electric control section is mainly composed of a controller, a touch screen and a DAC module (digital to analog converter). The electric control section communicates with the hydraulic system through the DAC module that transmits the signal volt from the controller to the analog volt for electromagnetic proportional pressure reducing valve to adjust the working pressure of the hydraulic cylinder pressure. The target value of hydraulic pressure is input to the electric control section by the touch screen. The quadratic regression general rotation combination tests were conducted to investigate the influence of hydraulic cylinder pressure, operating speed and soil cone index on the working performance of hydraulically self-excited vibration subsoiler with a hydraulic cylinder. The traction and variation coefficient of tillage depth were selected as evaluation indexes. Results showed that the soil cone index and the operating speed had positive impact on variation index of tillage depth while the working pressure of the hydraulic cylinder pressure had negative impact on variation index of tillage depth. The variation index of tillage depth was more influenced by hydraulic cylinder pressure and operating speed than soil cone index. The traction increased with the increase of the operating speed and hydraulic cylinder pressure and decreased after reaching the maximum value. The impact of the factors on the traction was followed with the soil cone index, the hydraulic cylinder pressure and the operating speed. The regression models with the variation index of tillage depth and the traction as the response value respectively were acquired and the optimal combination of parameters was obtained: the hydraulic cylinder pressure of 3.6 MPa, the operating speed of 1.4 km / h, the soil cone index of 1.18 MPa. Verification test was carried out to testify the regression models using the optimal combination of parameters. The traction and variation index of tillage depth were respectively 1 300.70 N and 3.56% that were better than the results of quadratic regression general rotation combination tests, which verified the reliability of the regression model. This study can provide a theoretical reference for the research of self-excited vibration subsoiling machine.

       

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