姚艳春, 宋正河, 杜岳峰, 赵雪彦, 毛恩荣, 刘帆. 玉米收获机割台振动特性及其主要影响因素分析[J]. 农业工程学报, 2017, 33(13): 40-49. DOI: 10.11975/j.issn.1002-6819.2017.13.006
    引用本文: 姚艳春, 宋正河, 杜岳峰, 赵雪彦, 毛恩荣, 刘帆. 玉米收获机割台振动特性及其主要影响因素分析[J]. 农业工程学报, 2017, 33(13): 40-49. DOI: 10.11975/j.issn.1002-6819.2017.13.006
    Yao Yanchun, Song Zhenghe, Du Yuefeng, Zhao Xueyan, Mao Enrong, Liu Fan. Analysis of vibration characteristics and its major influenced factors of header for corn combine harvesting machine[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2017, 33(13): 40-49. DOI: 10.11975/j.issn.1002-6819.2017.13.006
    Citation: Yao Yanchun, Song Zhenghe, Du Yuefeng, Zhao Xueyan, Mao Enrong, Liu Fan. Analysis of vibration characteristics and its major influenced factors of header for corn combine harvesting machine[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2017, 33(13): 40-49. DOI: 10.11975/j.issn.1002-6819.2017.13.006

    玉米收获机割台振动特性及其主要影响因素分析

    Analysis of vibration characteristics and its major influenced factors of header for corn combine harvesting machine

    • 摘要: 针对收获机械割台振动剧烈、故障率较高等问题,研究了割台动态振动特性及其影响规律。以4YZP-3XH-1型玉米联合收获机割台为研究对象,首先建立了割台机架有限元模型并计算其自由模态,研究了割台模态试验方法,利用特征实现算法识别其模态参数;其次,利用模态试验验证了有限元模型的准确性和可靠性,在此基础上,计算获取割台机架的约束模态;再次,利用时域和频域方法分析振动时域信号,获得怠速、运输和田间收获工况割台的振幅分布特征、主振方向和频率分布规律;最后,研究了割台振动的影响因素及其振动主频与模态参数之间的对应关系,指出了振动频率激起模态振型的规律。研究结果表明,割台机架第1阶试验模态频率为27.260 Hz,第2~10阶模态频率范围为34.311~126.035 Hz,模态振型以弯曲振型和扭转振型为主,割台主轴(28.77 Hz)、切碎刀(29.63 Hz)、还田机(43 Hz)等工作频率均落入其前10阶约束模态频率内;在怠速、运输和田间收获作业工况下,工作部件运行工况相较于仅发动机工作,2种模式下割台振幅相差1个数量级;引起割台振动的主要因素为:发动机的2阶发火频率(76.25 Hz),割台主轴、切碎刀、搅龙、拨禾链、还田机等工作部件的耦合振动,以及道路激励(1.5、2.5 Hz)。对比割台约束模态与振动频率,发动机2阶发火频率引起割台弯扭组合振型,道路激励引起整体振动,割台主轴(28.77 Hz)和切碎刀(29.63 Hz)振动频率激起割台机架的一阶弯曲振型,还田机(43 Hz)振动频率激起割台的扭转振型。研究结果可为收获机械割台模态试验与振动特性分析、对标设计和优化提供参考。

       

      Abstract: Abstract: As a key component of combine harvesting machinery, the vibration characteristics of header play an important role to header frame structure and working performance. It not only needs to accomplish the operation of harvesting crops, but also is demanded to bear the function of supporting some parts, such as pick roller, conveying chain, gearbox and load box. At the same time, the performance of the header during operation will affect the vibration, noise and comfort directly. The interaction force between picking mechanism and crop during operation of corn harvesting machine, and the inertia force caused by dynamic unbalance of header and rotation motion of drive system, would lead to the failure of header. Therefore, vibration characteristics of header are very important for the design of corn combine harvester. In view of the problem of severe vibration and high failure rate during the operation of corn combine harvester, the dynamic vibration characteristics and the effects of header were investigated in this paper. Taking the header of corn combine harvester machine as research object, firstly, finite element model of header frame was established and its free mode was calculated. At the same time, the vibration test and modal experiment of header were carried out. Using eight-channel 24 bit INV3018C dynamic test acquisition instrument, the modal parameters and vibration modes were identified by the ERA (eigensystem realization algorithm). Secondly, the accuracy and reliability of finite element model were verified by the modal test. On the basis of the finite element model, the constraint mode of the frame was calculated. By means of time domain and frequency domain analysis method, the regulation of vibration amplitude characteristics, main vibration direction and frequency distribution of header in idle condition, transportation condition and field harvesting operation condition were obtained. Finally, the influence factors of header and the corresponding relationship between vibration frequency and modal parameters were analyzed. The changing regularity of vibration mode excited by vibration frequency was pointed out. It is shown that, the first order mode frequency is 27.260 Hz, the 2-10 order modal frequency ranges from 34.311 to 126.035 Hz, and the mode shapes are mainly bending modes and torsional modes. In addition, the working frequencies of spindle of header (28.77 Hz), chopping cutter (29.63 Hz), and field returning machine (43 Hz) all fall within the first 10 order modal frequency range. During the 3 conditions (idle speed, transport and field harvesting), the vibration differs by an order of magnitude between the operating of working parts and the engine operating only, which indicates that resonance has occurred in header. The main factors causing the vibration of header include the 2 order firing frequency of engine (76.25 Hz), road excitation frequency (1.5 or 2.5 Hz), self-excitation of header (header frame, header spindle, chopping cutter) and other working parts, which causes the coupled vibration of complex system. Through the comparison of modal parameters and vibration frequencies, it shows that the 2 order firing frequency of the engine produces a local mode of header, the road excitation will cause overall vibration, the vibration of header spindle and chopping cutter causes the one order bending mode shape, and the vibration of returning field machine causes the torsional mode. The result of this paper provides reference for vibration and modal measurement approach, offers guidance for design and optimization of header, and improves driving comfort level and working reliability.

       

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