张翼夫, 李洪文, 胡红, 陈婉芝, 王宪良, 牛琪. 盐碱地后悬挂随动式打孔通气机的设计与试验[J]. 农业工程学报, 2016, 32(18): 42-49. DOI: 10.11975/j.issn.1002-6819.2016.18.006
    引用本文: 张翼夫, 李洪文, 胡红, 陈婉芝, 王宪良, 牛琪. 盐碱地后悬挂随动式打孔通气机的设计与试验[J]. 农业工程学报, 2016, 32(18): 42-49. DOI: 10.11975/j.issn.1002-6819.2016.18.006
    Zhang Yifu, Li Hongwen, Hu Hong, Chen Wanzhi, Wang Xianliang, Niu Qi. Design and experiment on rear suspended passive aerator in saline-alkali land[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2016, 32(18): 42-49. DOI: 10.11975/j.issn.1002-6819.2016.18.006
    Citation: Zhang Yifu, Li Hongwen, Hu Hong, Chen Wanzhi, Wang Xianliang, Niu Qi. Design and experiment on rear suspended passive aerator in saline-alkali land[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2016, 32(18): 42-49. DOI: 10.11975/j.issn.1002-6819.2016.18.006

    盐碱地后悬挂随动式打孔通气机的设计与试验

    Design and experiment on rear suspended passive aerator in saline-alkali land

    • 摘要: 针对现有盐碱土改良措施工程量大,农业生产成本高的问题,设计了一种后悬挂随动式打孔通气机,用于疏松土壤,提高土壤通透性,改善土壤环境。分析了该机器的组成及工作原理,建立了五杆打孔机构运动学模型,研究了打孔轨迹形成的机理,在确立关键部件约束条件的基础上,结合工作原理和运动特性,获得了打孔部件和随动装置的结构参数,及不同打孔深度下的最佳机组前进速度。借助Matlab软件进行了打孔通气机打孔过程仿真分析,结果表明:在最佳机组前进速度下,打孔过程中的打孔针摆动角度在?2.2°~2.3°之间变化,垂直性较好。基于理论与仿真分析,设计了后悬挂随动式打孔通气机样机,并对样机打孔特性进行了试验分析,试验结果表明样机打孔特性与理论分析结果一致,试验结果如下:样机作业速度为3~5 km/h时,成孔与水平方向的夹角均值在86.4°~88.5°之间,变异系数小于1.6%,垂直性较好,同时打孔密度为51~128孔/m2,工作效率为3 600~6 000 m2/h。该研究可为开展盐碱土机械化改良提供参考。

       

      Abstract: Abstract: Soil salinization has always been considered as a prominent problem of ecological environment in the arid and semi-arid agricultural region. According to statistics, there have been more than 1.0×109 hm2 areas suffering from soil salinization, which are widely distributed in more than 100 countries around the world. So the reclamation and utilization of saline-alkali soil, the same as prevention of soil salinization, has become an important research hotspot for social economical sustainable development. The purpose of improving saline-alkali soil is to enhance soil physical and chemical properties, make it benefit crop growth, and ultimately realize high efficiency and productivity. Among the agronomic improving measures, land leveling accelerates soil water infiltration uniformly, and decreases salt spots. Moreover, the closed drainage method can heighten the irrigation leaching, and evidently inhibit the accumulation of salt on the soil surface. As a soil preparation measure, plowing is documented to reduce soil moisture evaporation and control salt accumulation effectively by cutting the capillary in soil and then loosing cultivated horizon. However, the above treatments are faced with the challenges of heavy workload, high cost, and so on, which increases the agriculture production cost and limits the promotion and application of saline-alkali soil in a large scale. In order to overcome above shortages of the measures to improve saline-alkali soil, a rear suspended passive aerator was designed. The aerator could be applied to loosen soil, enhance soil permeability and improve soil environment. Based on the establishment of kinematics model of five-bar punching mechanism, the constraint condition for key parts was analyzed. Combined with the analysis of working principles and motion characteristics, the structure parameters of punching parts were determined. The optimum machine speed under different punching depth was also calculated, and specifically, the optimum machine speed was 4.7 km/h when the punching depth was 70 mm, while the punching depth turned to 100 mm, the speed was 3.7 km/h. Meanwhile, a passive device was designed to increase the verticality of holes punched by this aerator. The simulation analysis for the verticality of punching process was carried out with computer simulation, and the result showed that the swing angle of punching needle was ranged from -2.2° to 2.3° during the punching process. The computer simulation demonstrated a well punching result under the optimum machine speed condition. A field experiment of prototype was carried out at the experimental station of Gongli Company in Heze City, Shandong Province from August to October in 2015. The matched power of tractor was 75 kW, and an AIC3 600 type model vibration analyzer made in China was installed to monitor the vibration and machine speed of prototype. Six kinds of machine speeds (3, 3.5, 3.7, 4, 4.7 and 5 km/h) were considered in experimental design (3 repetitions). Each experiment was tested 5 times, and the impacts of machine speed on verticality, vibration and separation distance between holes were analyzed. The result showed that the angle between hole profile and horizontal direction ranged from 86.4° to 88.5° under the machine speed of 3-5 km/h, and the coefficient of variation was less than 1.6%. The result also indicated that the hole number within 1 m2 was 51-128, and the work efficiency was 3 600-6 000 m2/h during the punching process. Furthermore, the vibration analyzer test result indicated that the maximal amplitude value was 85 μm, and the maximal amplitude speed was 2.7 mm/s, which met the design requirement.

       

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