刘云宏, 李晓芳, 苗 帅, 殷 勇, 朱文魁. 南瓜片超声-远红外辐射干燥特性及微观结构[J]. 农业工程学报, 2016, 32(10): 277-286. DOI: 10.11975/j.issn.1002-6819.2016.10.038
    引用本文: 刘云宏, 李晓芳, 苗 帅, 殷 勇, 朱文魁. 南瓜片超声-远红外辐射干燥特性及微观结构[J]. 农业工程学报, 2016, 32(10): 277-286. DOI: 10.11975/j.issn.1002-6819.2016.10.038
    Liu Yunhong, Li Xiaofang, Miao Shuai, Yin Yong, Zhu Wenkui. Drying characteristics and microstructures of pumpkin slices with ultrasound combined far-infrared radiation[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2016, 32(10): 277-286. DOI: 10.11975/j.issn.1002-6819.2016.10.038
    Citation: Liu Yunhong, Li Xiaofang, Miao Shuai, Yin Yong, Zhu Wenkui. Drying characteristics and microstructures of pumpkin slices with ultrasound combined far-infrared radiation[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2016, 32(10): 277-286. DOI: 10.11975/j.issn.1002-6819.2016.10.038

    南瓜片超声-远红外辐射干燥特性及微观结构

    Drying characteristics and microstructures of pumpkin slices with ultrasound combined far-infrared radiation

    • 摘要: 为了探索直触式超声强化远红外辐射干燥的干燥特性,该文以南瓜片为试材,利用超声-远红外辐射干燥设备,研究了不同超声功率及远红外辐射温度对干燥时间、干燥速率、扩散系数、微观结构以及能耗的影响。结果表明,远红外辐射板温度越高,热效率越高,有利于提高干燥速率及缩短干燥时间;在辐射板温度为200 ℃的条件下,超声功率为30、60 W时南瓜片所需干燥时间比未加超声所需干燥时间分别缩短了13.3%、26.7%,平均干燥速率分别提高了15.2%、36.1%,说明将物料直接放在超声辐射板上,可实现对物料内部传质过程的有效强化,但超声强化效果随着物料含水率的降低而减弱;有效水分扩散系数的数值在0.98×10-9~2.85×10-9 m2/s之间;提高超声功率可增加物料表面与物料内部的微细孔道尺寸与数量;提高远红外辐射温度会导致物料表面及内部热源区域中微细管道的扩张与增多;将远红外辐射加热技术与超声强化技术联合用于干燥,可对物料内部微观结构及质热传递产生协同强化;采用直触式超声技术对远红外辐射干燥过程进行强化,可降低干燥能耗6.67%~20.21%。远红外辐射温度在200~240 ℃、超声功率在30~60 W时,可以实现较快的干燥速率、较低的干燥能耗。研究结果可为超声-远红外辐射干燥技术的研究与应用提供参考。

       

      Abstract: Far-infrared radiation drying presents several advantages such as strong thermal effect and high energy efficiency comparing with traditional hot air drying, and ultrasound technology has significant reinforcement influence on mass transfer during drying process. Hence, the combination of far-infrared radiation technology and ultrasound technology could strengthen both heat transfer and mass transfer theoretically. However, the literature about the drying of ultrasound combined with infrared radiation is scarce until now. In this research, a drying equipment including a contact ultrasound system and a far-infrared radiation heating system was fabricated. Drying characteristics of pumpkin slices under the contact ultrasound combined with far-infrared radiation were studied, and the effects of contact ultrasound and far-infrared radiation heating on the microstructure of pumpkin slices were analyzed with scanning electric microscope technology. The results showed that the drying times at far-infrared radiation heater''s temperatures of 160, 200, 240 and 280 ℃ were 510, 390, 270 and 180 min, respectively, and the rise of far-infrared radiation heater''s temperature could significantly increase thermal energy as well as drying rate. Moreover, the temperature inside pumpkin slices which were heated by far-infrared radiation was higher than the surface temperature during drying process, which indicated that the energy of far-infrared radiation could impinge on and then penetrate into pumpkin slices before the energy was converted to heat. Contact ultrasound could improve drying rate significantly and the increase of ultrasound power from 0 to 60 W could lead to about 26.7% reduction of drying time at the radiation temperature of 200 ℃, which indicated the cavitation effect and mechanical effect of ultrasound could improve the internal energy of moisture and weaken the acting force of organization structure on water molecules, and in result enhance internal mass transfer. However, the difference of drying rates was reduced as drying process went on, which indicated that the strengthening effect of ultrasound on drying rate decreased with the reduction of moisture content. The values of effective moisture diffusivity ranged from 0.98×10-9 to 2.85×10-9 m2/s, and increased with the increase of ultrasound power and far-infrared radiation temperature. The rise of ultrasound power could improve the effect of far-infrared radiation heating on moisture diffusion to some degree, yet the increase of far-infrared radiation heating could slightly weaken the strengthening effect of ultrasound on mass transfer. The improvement of ultrasonic power could enhance the cavitation effect and mechanical effect and enlarge the affected region, and in result, augment the size and the number of micro-tunnels inside organization structure of material. The rising of far-infrared radiation temperature could provide more thermal energy and achieve higher moisture evaporation rate, and produce more micro capillaries as well as cause larger micro tunnels. The application of contact ultrasound technology during far-infrared radiation heating could reduce drying energy consumption by 6.67%-20.21%. The application of far-infrared radiation heating technology combined with contact ultrasound technology could affect internal microstructure of material and intensify mass and heat transfer significantly and synergistically, and achieve higher drying rate, shorter drying time and lower operation cost subsequently. The finding of this work can provide theoretical basis and technical reference for the research and application of drying technology of contact ultrasound combined with far-infrared radiation.

       

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