张秀梅, 夏俊芳, 张居敏, 贺小伟, 梁世芳, 张顺, 吴昊, 万松. 水旱两用秸秆还田组合刀辊作业性能试验[J]. 农业工程学报, 2016, 32(9): 9-15. DOI: 10.11975/j.issn.1002-6819.2016.09.002
    引用本文: 张秀梅, 夏俊芳, 张居敏, 贺小伟, 梁世芳, 张顺, 吴昊, 万松. 水旱两用秸秆还田组合刀辊作业性能试验[J]. 农业工程学报, 2016, 32(9): 9-15. DOI: 10.11975/j.issn.1002-6819.2016.09.002
    Zhang Xiumei, Xia Junfang, Zhang Jumin, He Xiaowei, Liang Shifang, Zhang Shun, Wu Hao, Wan Song. Working performance experiment of combination blade roller for straw returning in paddy field and dry land[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2016, 32(9): 9-15. DOI: 10.11975/j.issn.1002-6819.2016.09.002
    Citation: Zhang Xiumei, Xia Junfang, Zhang Jumin, He Xiaowei, Liang Shifang, Zhang Shun, Wu Hao, Wan Song. Working performance experiment of combination blade roller for straw returning in paddy field and dry land[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2016, 32(9): 9-15. DOI: 10.11975/j.issn.1002-6819.2016.09.002

    水旱两用秸秆还田组合刀辊作业性能试验

    Working performance experiment of combination blade roller for straw returning in paddy field and dry land

    • 摘要: 为了检测水旱两用秸秆还田组合刀辊的田间作业质量和功率,采用无线遥测技术,利用动力输出轴一体化扭矩传感器,对安装组合刀辊的耕整机进行了田间作业质量和作业功耗优化参数性能测试试验,并与传统旋耕刀辊、螺旋刀辊进行田间作业质量及功耗对比试验。田间试验结果表明:组合刀辊性能检测试验中,水田和旱地植被埋覆率分别为94.3%和96.5%,耕深分别为20.8和20.3 cm,耕深稳定性分别为92.3%和90.6%,耕后地表平整度分别为0.9和1.2 cm,功率消耗分别为27.6 和31.2 kW,均达到了设计目标;与其他刀辊对比试验中,组合刀辊作业质量优于螺旋刀辊和传统旋耕刀,作业功耗稍高。该研究可为实现水田和旱地高茬秸秆埋覆还田和土壤耕整提供参考。

       

      Abstract: Abstract: In transitory and busy farming season, the straw has to be buried in the field whether it’s paddy or dry land. In this study, we designed a straw burying rotary tiller, which can bury crop straw not only in paddy field, but also in dry land. It is suitable for tillage in middle and lower reaches of Yangtze River, where the principal crop rotation is paddy field rice after dry land crop annually. In order to improve the working quality of the cultivating roller for straw returning in paddy field and dry land, the experimental studies have been conducted in the fields. First, L9(34) orthogonal experiment was conducted to research the influence factors of the performance of the cultivator for straw returning. The main influence factors for working quality of rotary tiller were tillage depth, rotary speed and forward speed. The tillage depth of 15.5, 18.5 and 21.5 cm, the rotary speed of 314, 330 and 360 r/min, and the forward speed of 0.43, 0.69 and 0.93 m/s were selected. The results showed that among the above 3 factors the influence order was tillage depth>forward speed>rotary speed. The tillage depth affected straw coverage extremely significantly, the forward speed affected straw coverage extremely significantly, and the rotary speed didn’t affect straw coverage obviously, but it affected soil crushing rate significantly. The better test conditions were shown as below: the forward speed was 0.43-0.93 m/s, the rotary speed was about 330 r/min, and the tillage depth was about 21.5 cm. Based on the better test conditions (the forward speed was selected as 0.43 m/s), the experiments on working performance of cultivator for straw returning in paddy field and dry land were conducted in the fields, and the wireless telemetry technology and the power output shaft torque sensor were used in the study. The results showed that the working qualities of cultivator which met the agro-technical requirement of rice sowing and transplanting were as follows: in paddy field, when the soil texture was clay loam, the soil water content was 42.6%, the height of straw was 78.9 cm, the tillage depth was about 150 mm and the soil compaction value was under 1 244.8 kPa, the vegetation coverage rate reached 94.3%, the tillage depth reached 20.8 cm, the stability of tillage depth was 92.3%, the field surface evenness was 0.9 cm, and the power consumption was 27.6 kW; in dry land, when the soil texture was loam, the soil water content was 25.8%, the height of wormwood was 97.2 cm, the tillage depth was 150 mm and the soil compaction value was under 2 310.5 kPa, the vegetation coverage rate reached 96.5%, the tillage depth reached 20.3 cm, the stability of tillage depth was 90.6%, the field surface evenness was 1.2 cm, and the power consumption was 31.2 kW. At the same time, the comparative tests between the combination blade roller and the spiral blade, the traditional rotary blade were also conducted, in which the new roller was in according with the national standard of the work quality. The results showed that the working quality of the combination blade roller was better than that of the spiral blade and the traditional rotary blade, and the power consumption of the combination blade roller was higher than that of the traditional rotary blade. Based on the above results, further research on the power consumption of the cultivator for straw returning in paddy field and dry land is needed. The results provide the basis for the structure optimization of the cultivator for straw returning and the improvement of its working performance, and also provide a suitable implement to achieve high stubble straw mulching and soil tillage in paddy field and dry land.

       

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