燕碧娟, 孙大刚, 张文军, 李占龙. 农业机械管状过渡阻尼结构参数分析及优化[J]. 农业工程学报, 2015, 31(22): 56-62. DOI: 10.11975/j.issn.1002-6819.2015.22.008
    引用本文: 燕碧娟, 孙大刚, 张文军, 李占龙. 农业机械管状过渡阻尼结构参数分析及优化[J]. 农业工程学报, 2015, 31(22): 56-62. DOI: 10.11975/j.issn.1002-6819.2015.22.008
    Yan Bijuan, Sun Dagang, Zhang Wenjun, Li Zhanlong. Parameter analysis and optimization of tubular transitional layer damping structure for agricultural machinery[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2015, 31(22): 56-62. DOI: 10.11975/j.issn.1002-6819.2015.22.008
    Citation: Yan Bijuan, Sun Dagang, Zhang Wenjun, Li Zhanlong. Parameter analysis and optimization of tubular transitional layer damping structure for agricultural machinery[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2015, 31(22): 56-62. DOI: 10.11975/j.issn.1002-6819.2015.22.008

    农业机械管状过渡阻尼结构参数分析及优化

    Parameter analysis and optimization of tubular transitional layer damping structure for agricultural machinery

    • 摘要: 为解决农业机械受振动冲击剧烈的问题,针对其上存有的大量管状结构,在传统约束阻尼结构基础上,引入"过渡层"设计概念,提出一种管状过渡阻尼结构。过渡层的弹性模量须介于金属材料与黏弹阻尼材料之间,在振动时,过渡层类似于杠杆的放大作用,可增大阻尼层剪切变形,从而提高整个结构的能量耗散能力。结构损耗因子作为评价机械结构减振性能的重要指标,基于应变能法,建立了其数学模型;研究了过渡层参数行为对结构损耗因子的影响规律,结果表明,实际选用时,过渡层弹性模量及厚度的选择相对密度的选取更为重要。采用ANSYS子问题逼近法,对管状过渡阻尼结构的参量进行了优化,优化后结构的前4阶结构损耗因子较优化前均有了不同程度的增加,其中1阶损耗因子提高了34.19%,2阶提高了12.11%,3阶提高了22.39%,4阶提高了12.70%;为进一步验证优化结果,该文对光管、优化前及优化后的管状过渡阻尼结构进行了谐响应分析,由分析结果可知,过渡阻尼处理能够有效降低结构的振动幅值,且优化后结构减振效果更佳。该研究可为中国农业机械用高品质减振结构的研发提供参考。

       

      Abstract: Abstract: To solve the violent vibration and impact problem of agricultural machinery together with considering that there are many tubular structures on it, the concept of transitional layer is introduced based on the traditional constrained damping structure, and a new kind of tubular damping structure with transitional layer is proposed. It is worth mentioning that the elastic modulus of the transitional layer must be situated between those of metal material and viscoelastic damping material. Thus, when the structure vibrates under the action of external force, the transition layer can work similar to a lever, and shear deformation of the damping layer will be increased so as to improve the effect of the energy consumption of the whole structure. At the same time, with respect to the thickness increase of the damping layer to improve the structure's energy consumption, the proposed transitional layer damping structure can also enhance the use stiffness of the original structure. Structural loss factor is an important index to evaluate the vibration reduction performance of a mechanical damping structure, and its mathematical model is established based on the strain energy method. The influence of transition layer parameters on the structural loss factor is studied. The results show that the selection of the transition layer's elastic modulus and thickness is more important than that of density in practical application. What's more, with the increase of the transition layer's elastic modulus, the structural loss factor does not always increase, but changes similar to the shape of inverted bell, which indicates that the optimum design value of transition layer's elastic modulus exists. In general, when the material elastic modulus of the transition layer is more than 100 times bigger than that of the damping layer, it will get the ideal vibration damping effect. In addition, with the increase of the thickness of the transition layer, the loss factors of the tubular transition layer damping structure are enhanced, too. In practice, the relationship between the increase of the transition layer's thickness and the installation space constraints should be considered. However, when the density of transition layer increases, the loss factor of the structure decreases, but it is not obvious. Using ANSYS's sub-problem approximation method, the parameters of the tubular transitional layer damping structure are optimized. Through optimization, the mode loss factors of structure of the first 4 orders are respectively increased, in which the first-order loss factor is increased by 34.19%, the second order is enhanced by 12.11%, the third order improves by 22.39%, and the fourth order is also increased by 12.70%. To further verify the optimization results, harmonic response analysis is done among the un-damped tube, the tubular transition layer damping structure before optimization and the optimized structure. The analysis results show that the transition damping treatment can effectively reduce the vibration amplitude of the structure and the optimized structure has better damping effect. The research results of this project are helpful to the further development of high-performance tubular damping structures in construction machinery. At the same time, it can also provide methods and theoretical basis for the design of other vehicles and vibration-isolating structures in many engineering applications.

       

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