王红提, 郭康权, 李 鹏, 林雅文. 疏解棉秆的微波干燥动力学及能耗分析[J]. 农业工程学报, 2015, 31(19): 294-301. DOI: 10.11975/j.issn.1002-6819.2015.19.040
    引用本文: 王红提, 郭康权, 李 鹏, 林雅文. 疏解棉秆的微波干燥动力学及能耗分析[J]. 农业工程学报, 2015, 31(19): 294-301. DOI: 10.11975/j.issn.1002-6819.2015.19.040
    Wang Hongti, Guo Kangquan, Li Peng, Lin Yawen. Microwave drying kinetics and energy consumption analysis of extruded cotton stalks[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2015, 31(19): 294-301. DOI: 10.11975/j.issn.1002-6819.2015.19.040
    Citation: Wang Hongti, Guo Kangquan, Li Peng, Lin Yawen. Microwave drying kinetics and energy consumption analysis of extruded cotton stalks[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2015, 31(19): 294-301. DOI: 10.11975/j.issn.1002-6819.2015.19.040

    疏解棉秆的微波干燥动力学及能耗分析

    Microwave drying kinetics and energy consumption analysis of extruded cotton stalks

    • 摘要: 为了研究疏解棉秆微波干燥过程中装载量对干燥时间、干燥速率、干燥效率以及单位能耗的影响,该试验采用微波频率为2 450 MHz,输出功率为1 kW的微波干燥设备,装载量范围在34~200 g的疏解棉秆进行干燥。结果显示:干燥过程经过一个短暂的升速后较长时间处于降速阶段;采用7种常见薄层干燥模型对干燥数据进行非线性拟合,通过比较决定系数、均方根误差、离差平方和,发现Midilli模型是表述疏解棉秆微波干燥的最优模型,干燥系数随着装载量的增加而减小;装载量从34 g增加到200 g时,干燥时间也随之从10 min增加到20 min;疏解棉秆的水分有效扩散系数随着装载量的增加而减小,其平均值介于1.8078×10-8~4.1997×10-8 m2/s,同时基于Arrhenius方程,求得平均活化能为4.82 W/g;装载量在34~200 g时,通过提高装载量能够提高微波干燥效率(7.52%~19.78%),同时降低微波干燥的单位能耗(12.49~35.90 MJ/kg)。研究结果为棉秆的干燥和工业化生产提供参考。

       

      Abstract: Abstract: China has abundant biomass resources. The total production of biomass stalks was over 0.8 billion tons in 2013 and is expected to increase in the future. It is a big challenge to utilize the abundant biomass stalks and increase their economic value. It is known that crop straw is suitable for making scrimber, which has broad market potentials. Cotton stalk is mainly composed of cellulose, hemicellulose and lignin, which is similar to wood. Due to the semi-lignified features and higher cellulose content, cotton straw is a kind of good straw biomass resource that is the alternative to wood resource. Cotton stalk scrimber has some properties which are comparable to wood-based composites, and its fabrication is a new effective way to utilize the cotton stalk resource. The processes of manufacturing crop straw scrimber included raw material preparation, extruding, drying, glue blending, lay-up, cold pressing, hot pressing and after-treatment. After being extruded, the moisture content of cotton stalk was usually over 100% (dry basis), but the appropriate moisture content was no more than 6% for the following process. So the drying process of extruded cotton stalk was very important and necessary. Compared to other drying methods, microwave drying has several advantages, such as uniform energy and high thermal conductivity to the inner of the material, energy saving, fast startup and shutdown conditions. Microwave drying also reduces the drying time. At present, microwave drying has not been applied in the drying of extruded cotton stalk because of lacking related researches, such as, mathematical modeling of the drying process, effective moisture diffusivity and drying energy. Aiming at these questions, in this study, extruded cotton stalks were dried in a domestic microwave equipment with microwave frequency of 2 450 MHz and output power of 1 kW to assess the effects of material load on drying time, drying rate, drying efficiency and specific energy consumption. Microwave drying experiments with different material loads ranging from 34 to 200 g were performed under the 1 kW microwave output power. The results showed that the drying took place mainly in the rate-falling period. A relatively long rate-falling period was observed after a short heating period and without constant rate. Among the 7 mathematical models used to fit the drying process of extruded cotton stalks, through the comparison on the R2, RMSE and sum of squares of deviations between experimental and predicted moisture ratios, it was found that the Midilli model was the best one for all the data points. The value of the drying coefficient decreased with the increase in the material load. By increasing the material load (from 34 to 200 g), the drying time increased from 10 to 20 min. To examine the effect of material load on effective moisture diffusivity, the samples in the range of 34-200 g were dried under the constant microwave output power of 1 kW. By increasing the material load of sample, the effective moisture diffusivity decreased, the average of which ranged from 1.8078×10-8-4.1997×10-8 m2/s. The activation energy was calculated using an exponential expression based on Arrhenius equation, which was 4.82 W/g. Energy consumption decreased and drying efficiency increased with the increasing of material load of extruded cotton stalks. Average specific energy consumption and drying efficiency varied in the range of 12.49-35.90 MJ/kg and 7.52%-19.78%, respectively. The results can provide the theoretic basis for the drying and industrialized production of cotton stalks.

       

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