贺永惠, 王清华, 黄会丽, 王艳荣, 刘兴友. 蒸汽爆破提高小麦麸皮中水溶性戊聚糖含量及热重分析[J]. 农业工程学报, 2015, 31(13): 286-291. DOI: 10.11975/j.issn.1002-6819.2015.13.040
    引用本文: 贺永惠, 王清华, 黄会丽, 王艳荣, 刘兴友. 蒸汽爆破提高小麦麸皮中水溶性戊聚糖含量及热重分析[J]. 农业工程学报, 2015, 31(13): 286-291. DOI: 10.11975/j.issn.1002-6819.2015.13.040
    He Yonghui, Wang Qinghua, Huang Huili, Wang Yanrong, Liu Xingyou. Steam explosion increasing water soluble pentosan content of wheat bran and its thermogravimetric analysis[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2015, 31(13): 286-291. DOI: 10.11975/j.issn.1002-6819.2015.13.040
    Citation: He Yonghui, Wang Qinghua, Huang Huili, Wang Yanrong, Liu Xingyou. Steam explosion increasing water soluble pentosan content of wheat bran and its thermogravimetric analysis[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2015, 31(13): 286-291. DOI: 10.11975/j.issn.1002-6819.2015.13.040

    蒸汽爆破提高小麦麸皮中水溶性戊聚糖含量及热重分析

    Steam explosion increasing water soluble pentosan content of wheat bran and its thermogravimetric analysis

    • 摘要: 该试验旨在研究蒸汽爆破对小麦麸皮水溶性戊聚糖含量的影响。选用市售普通小麦麸皮为原料,进行不同水料比和维压时间的蒸汽爆破处理,分别为未汽爆处理的(对照组)、处理组蒸汽压强固定为2.0 MPa,对水料比为20%、30%、50%的麸皮分别进行维压时间为30、60、120 s蒸汽爆破处理。试验结果表明,蒸汽爆破可显著提高小麦麸皮水溶性戊聚糖的含量(P<0.05)。与对照组相比,在相同蒸汽压强下,蒸汽爆破处理组的水溶性戊聚糖质量分数随维压时间的延长而显著提高(P<0.05),蒸汽维压处理60 s,小麦麸皮中水溶性戊聚糖的含量可提高9.0倍(P<0.05)。与对照组相比,蒸汽爆破处理组的水溶性戊聚糖含量随水料比的提高而呈不同程度地提高(P<0.05),水料比为30%时,小麦麸皮中水溶性戊聚糖的含量可提高9.4倍(P<0.05)。综合考虑蒸汽爆破处理的提取效率与能量消耗,蒸汽爆破小麦麸皮的蒸汽压强为2.0 MPa时,适宜的水料比为30%,适宜的蒸汽爆破时间为60 s。此时,与未处理麸皮相比,小麦麸皮中水溶性戊聚糖质量分数可从1.3%提高到13.9%,提高10.8倍,中性洗涤纤维可降低17.2%(P<0.05),半纤维素可降低26.7%(P<0.05),半纤维素热解阶段的活化能值可提高21.5%。该研究证实蒸汽爆破技术有助于提高小麦麸皮功能性活性多糖(水溶性戊聚糖)的含量,有助于提高小麦麸皮的深加工利用。

       

      Abstract: Abstract: The experiment was conducted to investigate the effects of steam explosion on water soluble pentosans mass fraction of wheat bran. The common commercial wheat bran was exploded by steam under the conditions as follows: the ratio of water to material was 20%, 30% and 50%, steam retention time was 30, 60 and 120 s per ratio of water to material, and steam pressure was kept at 2.0 MPa. Mass fractions of water soluble pentosans, total pentosan, neutral detergent fiber, acid detergent fiber and hemicellulose, and thermogravimetric curves were analyzed. The results showed that steam explosion could significantly increase the mass fraction of water soluble pentosans in wheat bran (P<0.05). Under the same steam pressure, water soluble pentosan mass fraction of the treatments through steam explosion could be increased with the lengthening of steam retention time (P<0.05), water soluble pentosan mass fraction under 60 s steam retention time could be increased by 9.0 times (P<0.05), and that under 120 s retention time could be increased by 10.1 times (P<0.05) compared with untreated wheat bran. Compared with untreated bran, steam explosion increased water soluble pentosans mass fraction at different degree with the increase of ratio of water to material (P<0.05), which could be increased by 9.4 times (P<0.05) at 30% ratio of water to material and by 6.5 times at 50% ratio of water to material (P>0.05). The mass fraction of total pentosans could be significantly decreased in wheat bran by steam explosion (P<0.05), and reduced by 62% (P<0.05) under the conditions of 20% water material ratio, 2.0 MPa steam pressure and 120 s steam retention time compared with untreated wheat bran. Considering the extraction efficiency and energy consumption, the better steam explosion conditions for water soluble pentosans were 30% ratio of water to material and steam processing for 60 s when steam pressure was kept at 2.0 MPa, and under these conditions mass fraction of water soluble pentosans could be increased by 10.8 times (from 1.3% to 13.9%), neutral detergent fiber could be decreased by 17.2% (P<0.05), hemicellulose decreased by 26.7% (P<0.05), activation energy of hemicellulose pyrolysis process increased by 21.5%, initial and end temperature were postponed by 19-30 ℃, temperature corresponding to maximum weight loss rate took forward by 13℃ and maximum weight loss rate reduced by 43%. This study demonstrates that steam explosion can significantly improve the mass fraction of functional active polysaccharides (water soluble pentosan) in wheat bran, which is helpful for deep processing and utilization of wheat bran.

       

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