周 博, 南晓红, 文改黎. CFD模拟气调库快速降氧过程O2和CO2浓度变化规律[J]. 农业工程学报, 2015, 31(13): 274-280. DOI: 10.11975/j.issn.1002-6819.2015.13.038
    引用本文: 周 博, 南晓红, 文改黎. CFD模拟气调库快速降氧过程O2和CO2浓度变化规律[J]. 农业工程学报, 2015, 31(13): 274-280. DOI: 10.11975/j.issn.1002-6819.2015.13.038
    Zhou Bo, Nan Xiaohong, Wen Gaili. Variation and distribution characteristics of O2, CO2 concentration in controlled atmosphere storage by CFD[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2015, 31(13): 274-280. DOI: 10.11975/j.issn.1002-6819.2015.13.038
    Citation: Zhou Bo, Nan Xiaohong, Wen Gaili. Variation and distribution characteristics of O2, CO2 concentration in controlled atmosphere storage by CFD[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2015, 31(13): 274-280. DOI: 10.11975/j.issn.1002-6819.2015.13.038

    CFD模拟气调库快速降氧过程O2和CO2浓度变化规律

    Variation and distribution characteristics of O2, CO2 concentration in controlled atmosphere storage by CFD

    • 摘要: O2和CO2浓度对果蔬的贮藏品质有着极大的影响,获得其在气调库内的变化和分布规律可以为气调库优化设计提供理论依据。该文以西安某苹果气调库为研究对象,采用k-ε紊流模型建立了气调库内气体流动、传热与传质的三维数学求解模型,并通过编写UDF程序获得苹果呼吸强度和冷风机送风口O2、CO2质量分数随库内气体组分浓度变化实时数据。经过对该气调库的快速降氧过程数值模拟获得库内O2和CO2浓度随时间变化的规律,并与试验数据呈现较好的一致性,相对偏差平均值为0.027。结果表明库内气体区O2浓度随时间呈指数衰减。该文的研究对象经过4.1 h,气体区O2浓度下降速度小于货物区,此时提高制氮机制氮体积分数会缩短降氧时间。气体区和货物区CO2浓度变化规律相似,升高速度逐渐变小。库内O2和CO2浓度分布在气体区比较均匀,在货物区则存在一定的梯度,货物区中心位置不利于果蔬的贮藏。该文研究对于获取实际气调库降氧时间及选择合理的制氮机,改进气调工艺具有重要参考价值。

       

      Abstract: Abstract: Concentration of O2 and CO2 has a great effect on storage quality of cold stored fruits or vegetables. Obtaining concentration variation and distribution characteristics of O2 and CO2 concentration in a controlled atmosphere storage (CA storage) can provide theoretical basis for optimal design and operation of CA storages. Hence, a combination of CFD calculation and experimental study were carried out to study the complicated phenomenon of air flow, heat and mass transfer in CA storage. An unsteady, 3D (three-dimensional) global CFD model was established for a real CA storage for apples in Xian. The CFD model includes k-ε turbulent model and species transport model. The apple zone was regarded as porous medium zone. Air cooler was equipped in the storage. User-Defined-Function (UDF) programs were developed in C language to achieve the variation of apples' respiration rate and mass fractions of gas species at the velocity-inlet boundary along with the local O2 and CO2 concentration in the CA storage. The mass transfer phenomenon for the reduction process of O2 concentration was numerically studied. The calculated concentration variation of O2 and CO2 were validated by experimental results. The experimental system consisted of a gas probe, gas analyzer and accessory measuring device. The gas probe was set inside the gas zone of the CA storage and connected to a gas analyzer at test room, where the piece of gas from the probe was measured and analyzed in every two hours. The numerical results were compared with the experimental data for whole reduction process of O2 concentration, including the reduction process of O2 concentration when N2 generator was working followed by the reduction process due to apples' aerobic respiration when N2 generator was stopped. The numerical results from the displacement process of O2 by inputting N2 indicated that the concentration of O2 in gas zone decreased in an exponential function, which was validated by experimental results with a deviation of 0.027. The numerical results from the following reduction process due to apples' aerobic respiration were validated with the average differences of 3.06% for O2 and 16.2% for CO2 concentration. Moreover, increasing N2 concentration of N2 generator would shorten the reduction process of O2. In the case of studied CA storage, O2 concentration decreased faster in gas zone than in apple zone in the beginning 4.1 h, but appeared the opposite characteristic afterwards. Concentration of CO2 increased similarly in gas zone and in apple zone. Concentration of CO2 decreased gradually with time. The concentrations of O2 and CO2 in gas zone appeared to be relatively uniform, but there existed concentration gradients in apple zone. The proposed 3D unsteady model can be used to get the reasonable reduction time of O2 concentration for CA storage, which would provide a valuable reference for choosing reasonable N2 generator.

       

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