齐祥明, 崔海龙. 基于CFD数值模拟的平板式微藻光生物反应器比较[J]. 农业工程学报, 2015, 31(13): 215-221. DOI: 10.11975/j.issn.1002-6819.2015.13.030
    引用本文: 齐祥明, 崔海龙. 基于CFD数值模拟的平板式微藻光生物反应器比较[J]. 农业工程学报, 2015, 31(13): 215-221. DOI: 10.11975/j.issn.1002-6819.2015.13.030
    Qi Xiangming, Cui Hailong. Comparison of flat photo-bioreactors for micro-algae culture based on CFD numerical simulation[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2015, 31(13): 215-221. DOI: 10.11975/j.issn.1002-6819.2015.13.030
    Citation: Qi Xiangming, Cui Hailong. Comparison of flat photo-bioreactors for micro-algae culture based on CFD numerical simulation[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2015, 31(13): 215-221. DOI: 10.11975/j.issn.1002-6819.2015.13.030

    基于CFD数值模拟的平板式微藻光生物反应器比较

    Comparison of flat photo-bioreactors for micro-algae culture based on CFD numerical simulation

    • 摘要: 为进一步提高微藻光生物反应器的混合与传质性能,在已有多节隔板平板式光生物反应器的基础上设计多级进气,新建立了多级进气多级隔板平板式光生物反应器。构建了普通反应器、多节隔板反应器、多级进气反应器并利用计算流体动力学模拟研究了3种反应器的流动与传质特性。结果表明,模拟结果与相关试验测量值吻合良好,多级进气结构可以带来更明显的级内环流现象,从而使该反应器在液体平均速度、死区比、湍动能、湍动能耗散率、气含率、液相传质系数等性能参数上较前2种反应器均有很大提高。在适合微藻培养的通气率0.4~0.8(每分钟通入反应器的气体体积与反应器实际装液体积之比)内,该反应器的混合及传质性能均表现优异。该工作为平板式生物反应器的设计及优化提供了新的方向。

       

      Abstract: Abstract: Algae as potential resources, has attracted increasing interest and attention from many fields such as energy, medicament, food, feed, and environment. However design and optimization of photo-bioreactor for algae production remains a bottleneck in the development of microalgae culturing industry. Recently, flat photo-bioreactor is improved by changing the double-flat into multistage structure. In this study, in order to further increase mass transfer and mixing properties of microalgae photo-bioreactor, a multistage intake structure was fixed into this multistage flat photo-bioreactor. Moreover, for the purpose of exploring more mass transfer and mixing details of the three photo-bioreactors, the ordinary double-flat photo-bioreactor, multistage flat photo-bioreactor, and multistage intake photo-bioreactor were constructed physically and numerically, and their computational fluids dynamics (CFD) simulations were carried out. Gas holdups and mass transfer coefficients were measured in physical multistage intake photo-bioreactor and compared with simulated results to verify reliability of the applied CFD simulating method. Then speed cloud, mean liquid velocity, dead zone, turbulent kinetic energy, turbulent kinetic energy dissipation rate, gas holdup, mass transfer coefficient were used to analyze mass transfer and mixing performances of the three reactors. Results of gas holdup and mass transfer coefficient showed that the CFD simulation agreed well with experimental results, which indicated that the CFD simulation method in this work was reliable. Results of speed clouds showed that the multistage-intake structure caused significant emergence of circulating current in every stage, which tended to form in the multistage flat reactor but failed finally. Liquid velocities of these currents increased from bottom to top of the multistage-intake reactor. Compared with the other two photo-bioreactors, the currents in the multistage-intake led to increase in indexes (e.g. mean liquid velocity, dead zone, turbulent kinetic energy, turbulent kinetic energy dissipation rate, gas holdup, and mass transfer coefficient) of the multistage-intake photo-bioreactor. In point of mixing properties, differences of some indexes (including mean liquid velocity, turbulent kinetic energy, and turbulent kinetic energy dissipation rate) between the multistage intake reactor and the other two reactors became larger when aeration rate (volume of air intake per minutes over the volume of a container) was greater than 0.4. Meanwhile, difference of dead zone ratio was the highest when aeration rate was 0.6. At the point of mass transfer properties, differences of gas holdups between multistage intake reactor and the other two reactors increased when the aeration rate increased to 0.8 and decreased after 0.8. At 0.8, the gas holdup of the multistage intake photo-bioreactor was 52.63% and 39.11% higher than those of ordinary photo-bioreactor and multistage flat photo-bioreactor, respectively. As the most direct index, mass transfer coefficient of the multistage-intake photo-bioreactor was increased by 36.16% and 11.27% comparing to ordinary photo-bioreactor and multistage flat photo-bioreactor, respectively. All the above results indicated that, multistage flat photo-bioreactor performed better than double-flat photo-bioreactor. However the newly-built multistage intake photo-bioreactor gave the best performance in both mixing and mass transfer properties among the three types of reactors, especially for the aeration rate ranging from 0.4 to 0.8, the suitable aeration rate for microalgae culturing. The multistage intake structure put forward in this paper is of great assistance to design and establishing optimal flat photo-bioreactor.

       

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