马森, 高俊永. 磁化甘蔗汁微滤膜分离过程的膜通量预测模型[J]. 农业工程学报, 2015, 31(6): 333-337. DOI: doi:10.3969/j.issn.1002-6819.2015.06.046
    引用本文: 马森, 高俊永. 磁化甘蔗汁微滤膜分离过程的膜通量预测模型[J]. 农业工程学报, 2015, 31(6): 333-337. DOI: doi:10.3969/j.issn.1002-6819.2015.06.046
    Ma Sen, Gao Junyong. Non-dimensional mathematical model of magnetized sugarcane juice by micro-filtration membrane separation[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2015, 31(6): 333-337. DOI: doi:10.3969/j.issn.1002-6819.2015.06.046
    Citation: Ma Sen, Gao Junyong. Non-dimensional mathematical model of magnetized sugarcane juice by micro-filtration membrane separation[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2015, 31(6): 333-337. DOI: doi:10.3969/j.issn.1002-6819.2015.06.046

    磁化甘蔗汁微滤膜分离过程的膜通量预测模型

    Non-dimensional mathematical model of magnetized sugarcane juice by micro-filtration membrane separation

    • 摘要: 为模拟磁化甘蔗汁微滤膜分离过程,建立了磁化微滤膜分离过程的的膜通量的无量纲数学模型。该研究以磁场、微滤膜器和膜管的参数、微滤膜的操作条件和料液的流体力学性质为影响因素,根据π定理,因次一致性和流动相似理论建立了磁化微滤膜操作过程的膜通量的无量纲模型,并以甘蔗混合汁为原料进行了模型的求解与验证。结果表明:关于磁化甘蔗混合汁微滤过程所建立的多元回归模型的决定系数R2值为0.905,标准误差为0.173,模型精度较高。该模型可预测膜器条件、操作条件和磁场强度等参数条件下的磁化糖汁微滤膜分离过程的膜通量,为磁化陶瓷微滤膜装置的设计和操作工艺条件的确定提供了简便的计算方法。

       

      Abstract: Abstract: The physical properties of liquid and the filtration performance of membrane was easily modified by the magnetization process. It meant that the process of membrane separation was difficult to be analyzed because of applying the magnetic field technology. It was also hard to make clear the relationships of all the influence factors just by a simple mathematical derivation, so a suitable non-dimensional mathematical model of membrane flux was used, in order to simulate the separation process of micro-filtration membrane for the magnetized mixed sugarcane juice. The parameters of micro-filtration membrane, operating conditions and flow characteristics of feed liquid were chosen as the main factors in this process, and mathematical statistics were done aiming at the involved parameters and dimensions. A non-dimensional mathematical model was established according to the π theorem, the dimensional consistency principle and the hydromechanics affinity theory. The results showed that the non-dimensional mathematical model mainly consisted of three important dimensionless parameters. The first one was Reynolds number, which represents the characteristics of fluid during the operating process. The second one was Euler number, which represents the characteristics of micro-filtration membrane. The last one was a new Sy number, which shows the group of dimensionless factors associated with physical property parameters of liquid and intensity of magnetic field. In order to verify the accuracy and the practicability of the model, the mixed sugarcane juice was used as a raw material for solving the non-dimensional mathematical model. The magnetic field intensities of 0.1, 0.2, 0.3 and 0.4 T were applied to deal with the mixed sugarcane juice, and the total reflux experiments were used in the process. The membrane flux was determined under the changed conditions of pressure difference between inlet and outlet of membrane, and flow rate, brix and viscosity of feed liquid. All of these parameters and membrane flux were calculated using the established model. The results showed that the coefficient of determination R2 of the multivariate regression model was 0.905, and the standard error was 0.173. The F value of variance analysis was 413.604, and the significance probability was 3.911×10-134. The P values of q, Reynolds number (x1), Euler number (x2) and two groups of dimensionless factors (x3 and x4) in the model were 7.217×10-96, 7.174×10-127, 4.420×10-6, 0.283 and 8.129×10-24, respectively. The influence order of model factors from high to low was as follows: x1, q, x4, x2 and x3. The results showed that the main flow velocity, operating temperature, intensity of magnetic field and characteristic parameters of membrane tube had great influence on the membrane flux, and the regression analysis model had a high precision. The applied scopes of the model were as follows: 0.050-0.130 MPa pressure difference, flow rate of 2.6-3.9 m/s, brix of 14.5%-16.6%, pH value of 5.00-5.90, operating temperature of 25-60℃, magnetic field intensity of 0-0.4 T, membrane pore size of 0.20-0.45 μm. The model can predict the membrane flux of magnetic mixed sugarcane juice in the micro-filtration membrane separation process under certain parameters, which provides a simple calculation method for the micro-filtration membrane device design and the operating process conditions.

       

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