孙姣, 陈振斌, 刘军, 刘赛武, 王小琛. 葡萄糖水溶液乳化柴油制备工艺参数优化[J]. 农业工程学报, 2015, 31(1): 228-235. DOI: doi:10.3969/j.issn.1002-6819.2015.01.031
    引用本文: 孙姣, 陈振斌, 刘军, 刘赛武, 王小琛. 葡萄糖水溶液乳化柴油制备工艺参数优化[J]. 农业工程学报, 2015, 31(1): 228-235. DOI: doi:10.3969/j.issn.1002-6819.2015.01.031
    Sun Jiao, Chen Zhenbin, Liu Jun, Liu Saiwu, Wang Xiaochen. Optimization on preparation process parameters of glucose solutions emulsified diesel[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2015, 31(1): 228-235. DOI: doi:10.3969/j.issn.1002-6819.2015.01.031
    Citation: Sun Jiao, Chen Zhenbin, Liu Jun, Liu Saiwu, Wang Xiaochen. Optimization on preparation process parameters of glucose solutions emulsified diesel[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2015, 31(1): 228-235. DOI: doi:10.3969/j.issn.1002-6819.2015.01.031

    葡萄糖水溶液乳化柴油制备工艺参数优化

    Optimization on preparation process parameters of glucose solutions emulsified diesel

    • 摘要: 为了研究葡萄糖作为柴油替代燃料的稳定性和燃油经济性,该文基于稳定性试验数据建立响应面模型,并对葡萄糖水溶液乳化柴油(简称葡萄糖乳化柴油)进行配比优化和试验验证。根据亲油-亲水平衡(hydrophilic and lipophilic balance,HLB)理论和乳化原理,选择制备参数和确定取值范围,得出:HLB值范围5~6.5、复配乳化剂由Span80和Tween80组成、助溶剂为蓖麻油、葡萄糖水溶液体积分数10%~25%和溶液中葡萄糖质量分数10%~25%。根据稳定性试验数据建立响应面模型,并对葡萄糖乳化柴油的配方进行理论优化和试验验证,得到最优的葡萄糖乳化柴油配方(体积分数:复配乳化剂2.43%,蓖麻油1.08%,柴油81.49%,HLB值5.77,葡萄糖水溶液15%和溶液中葡萄糖质量分数16.83%),此时葡萄糖乳化柴油稳定时间为264.2 h,与最优配方参数取整后试验稳定时间误差为4.62%。最后分别用0#柴油、葡萄糖乳化柴油(最优配方)进行稳态试验(European stationary cycle,ESC),试验结果表明,燃用葡萄糖乳化柴油和0#柴油时,发动机油耗量的费用分别为1.786和1.598元/(kW·h)。研究成果可为生物燃料的产业化开发和应用提供参考。

       

      Abstract: Abstract: In order to study the stability and fuel economy of glucose as a substitute for diesel fuel, this paper presented an experimental scheme and experimental procedures for the stability test of glucose solution emulsified diesel based on the design of experiment (DoE).The effects of glucose which instead of alcohol fuels on stability of glucose solution emulsified diesel were developed. Glucose solution emulsified diesel, a kind of potential renewable energy which is clean and environment-friendly, can be used as fuel in diesel engine directly. It not only improves the performance and emissions of diesel engines, but also can be applied to diesel engines without any modification. Glucose solution emulsified diesel is a mixture with glucose and water, which is experienced with stratification, flocculation, coalescence and demulsification process, the stability of the emulsified fuel products is an very important factor for its large scale application. At the same time, the choice of emulsifier, latent solvent and hydrophilic and lipophilic balance (HLB) value are important parameters which can affect the stability of glucose solution emulsified diesel. In this paper, the impacts of emulsifier types, HLB value, dosage of emulsifier, types of latent solvent, dosage of latent solvent, dosage of glucose aqueous solutions and dosage of glucose in solutions on the stability of glucose solution emulsified diesel were studied. According to HLB theory and emulsification principles, compound reagents instead of single reagent were selected as emulsifier on stability of glucose solution emulsified diesel, and the preparation experiments and the scope of the value were determined. Reagents scope were as follows: HLB value 5-6.5, Span80 and Tween80 as compound reagents, castor oil as latent solvent, glucose aqueous solutions 10%-25% and glucose in solutions 10%-25%. A response surface model based on test data was constructed using the software Design-Expert. Resorting to the response surface model, stability time of emulsified fuel was obtained and preparation parameters of glucose solution emulsified diesel were optimized. The optimum processing of glucose solution emulsified diesel was: compound reagents 2.43%, castor oil 1.08%, pure diesel 81.49%, HLB value 5.77, aqueous glucose solutions 15% and glucose in solutions 16.83%. In this condition, it could stay stable without separation in a plug tube at room temperature for 264.2h. In order to improve the accuracy of the characteristic test, parameter of the optimal processing was kept one significant digits after the decimal point as the following: compound emulsifier 2.4%, castor oil 1.1%, pure diesel 81.5%, HLB value 5.8, aqueous glucose solutions 15% and glucose in solutions 16.8%, and it could stay stable without separation in a plug tube at ambient temperature for 252 h, which has 4.62% error component with software simulation value. The experiment was carried out on an automotive diesel engine fuelled by glucose solution emulsified diesel and pure diesel with the method of European stationary cycle (ESC). The result showed that fuel consumption of glucose solution emulsified diesel was 238.14 g/(kW·h) while that of pure diesel was 205.70 g/(kW·h). Based on the optimal processing parameters, the cost of glucose solution emulsified diesel was calculated. the calculation result was as follows: economy characteristics of glucose solution emulsified diesel costs 1.786 yuan and that of pure diesel costs 1.598 yuan. This consistent with our expectation that this study will assist in support of industrial development and application of the glucose solution emulsified diesel.

       

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