张顺, 夏俊芳, 周勇, 翟建波, 郭洋民, 张秀梅, 吴昊. 气力滚筒式水稻直播精量排种器的设计与试验[J]. 农业工程学报, 2015, 31(1): 11-19. DOI: doi:10.3969/j.issn.1002-6819.2015.01.002
    引用本文: 张顺, 夏俊芳, 周勇, 翟建波, 郭洋民, 张秀梅, 吴昊. 气力滚筒式水稻直播精量排种器的设计与试验[J]. 农业工程学报, 2015, 31(1): 11-19. DOI: doi:10.3969/j.issn.1002-6819.2015.01.002
    Zhang Shun, Xia Junfang, Zhou Yong, Zhai Jianbo, Guo Yangmin, Zhang Xiumei, Wu Hao. Design and experiment of pneumatic cylinder-type precision direct seed-metering device for rice[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2015, 31(1): 11-19. DOI: doi:10.3969/j.issn.1002-6819.2015.01.002
    Citation: Zhang Shun, Xia Junfang, Zhou Yong, Zhai Jianbo, Guo Yangmin, Zhang Xiumei, Wu Hao. Design and experiment of pneumatic cylinder-type precision direct seed-metering device for rice[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2015, 31(1): 11-19. DOI: doi:10.3969/j.issn.1002-6819.2015.01.002

    气力滚筒式水稻直播精量排种器的设计与试验

    Design and experiment of pneumatic cylinder-type precision direct seed-metering device for rice

    • 摘要: 为适应杂交水稻精量穴直播的种植要求,采用窝眼充种、多吸孔吸种、气吹清种、护种带护种及气力清堵等方式,设计了一种气力滚筒式水稻穴直播精量排种器。以黄华占破胸芽种为播种对象,采用四因数三水平正交试验设计方法,研究了窝眼形状、滚筒转速、吸室真空度和清种气流强度对排种器排种性能的影响,并进行了窝眼形状对杂交稻品种的播种适应性试验。试验结果表明:影响排种器性能的主次因素依次为窝眼形状、滚筒转速、清种气流强度和吸室真空度,且在窝眼形状为圆锥形、滚筒转速为10 r/min、清种气流强度为17.03 m/s、吸室真空度为4 kPa时,排种器的合格率((3±1)粒/穴)为85.47%,漏播率(小于2粒/穴)为3.6%,空穴率为0.4%,重播率(大于4粒/穴)为10.93%,平均穴距为199.37 mm(理论穴距为200 mm),穴距变异系数为6.10%,种子破损率为1.08%,满足杂交水稻精量穴直播的种植要求。采用相同的窝眼形状和运行参数,试播外形几何尺寸有一定差异的冈优364、汕优63和丰源优272 3个杂交品种的破胸芽种,合格率均达到或超过85.07%,漏播率均不大于4%,空穴率均不大于0.67%,试验结果表明圆锥形窝眼对不同杂交稻品种具有一定的播种适应性。该研究为窝眼式水稻穴直播精量排种器的设计提供了理论参考依据。

       

      Abstract: Abstract: With the adjustment of social industrial structure and the rising cost of rural labor, especially the lack of freshwater resources, rice direct seeding is characterized by cost-saving advantages compared to rice transplanting. The planting area of rice direct seeding is enlarged during the last several decades. In order to meet the direct seeding requirements (2-4 seeds per hole) of hybrid rice, a unique pneumatic cylinder-type precision metering device was designed, which combined the features of socket-filling, vacuum suction, air-blowing, rubber guard and pneumatic clear plugging. This paper described the working principle of metering device, determined the key structure parameters, and established the mechanical model of single rice seed during the air-blowing clearing process of air nozzle. Based on pre-experiments, the socket shape, cylinder speed, vacuum degree, and air-blowing strength were the main impact factors of the metering device performance. In bench test, the hybrid rice bud seed Huanghuazhan, which had been pre-germinated with the moisture content of 21.65%-23.73% (wet basis), was selected as experimental material and the effects of the four main impact factors on miss-seeding rate, qualified rate and reseeding rate of seeding were studied by four factors and three-level orthogonal experimental design. The results indicated that the order affecting miss-seeding rate (less than 2 seeds per hole), qualified rate (2-4 seeds per hole) and reseeding rate (more than 4 seeds per hole) was socket shape>cylinder speed>air-blowing strength>vacuum degree. The optimal combination parameters were conical socket shape, cylinder speed with 10 r/min, air-blowing strength with 17.03 m/s and vacuum degree with 4 kPa. Under the condition of the optimal combination parameters, the miss-seeding rate, qualified rate and reseeding rate were 3.6%, 85.47% and 10.93%, respectively. Meanwhile, the cavity rate was 0.4%, the average hole distance was 199.37 mm (theoretical hole distance was 200 mm), the variation coefficient of hole distance was 6.1%, the seed breakage rate was 1.08% and the seeding quality meet the precise direct seeding requirements of hybrid rice. The seeding adaptability experiment was carried out under the same conditions with three hybrid rice bud seeds (Gangyou 364, Shanyou 63 and Fengyuanyou 272), whose overall dimension existed some differences from each other. All the miss-seeding rates were less than 4%, all the qualified rates were more than 85.07%, all the cavity rates were less than 0.67%, the average hole distances were 200.51, 200.48 and 200.07 mm, respectively; the variation coefficient of hole distances were 4.46%, 4.61% and 5.67% respectively, the seed breakage rates were 0.67%, 0.34% and 0.64%, respectively. Experiment results indicated that when planting different hybrid rice,the conical socket had a certain adaptability with the auxiliary of flexible seed clearing rope and seed clearing air nozzle. Although the seeding performance should be further improved, the miss-seeding and cavity rates were lower, the seed breakage rates were small, the suctions were never plugged, which indicated that the features of metering device had extensive application prospect. The research provides a theoretical reference for the design of socket-type precision direct seed-metering device for rice.

       

    /

    返回文章
    返回