李源, 杨菁, 管崇武, 宋红桥, 吴凡, 张成林, 陈晓龙. 基于CFD的养殖污水净化内循环流化床反应器结构优化[J]. 农业工程学报, 2014, 30(22): 44-52. DOI: doi:10.3969/j.issn.1002-6819.2014.22.006
    引用本文: 李源, 杨菁, 管崇武, 宋红桥, 吴凡, 张成林, 陈晓龙. 基于CFD的养殖污水净化内循环流化床反应器结构优化[J]. 农业工程学报, 2014, 30(22): 44-52. DOI: doi:10.3969/j.issn.1002-6819.2014.22.006
    Li Yuan, Yang Jing, Guan Chongwu, Song Hongqiao, Wu Fan, Zhang Chenglin, Chen Xiaolong. Optimization for structure of internal loop fluidized bed reactor based on computational fluid dynamics[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2014, 30(22): 44-52. DOI: doi:10.3969/j.issn.1002-6819.2014.22.006
    Citation: Li Yuan, Yang Jing, Guan Chongwu, Song Hongqiao, Wu Fan, Zhang Chenglin, Chen Xiaolong. Optimization for structure of internal loop fluidized bed reactor based on computational fluid dynamics[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2014, 30(22): 44-52. DOI: doi:10.3969/j.issn.1002-6819.2014.22.006

    基于CFD的养殖污水净化内循环流化床反应器结构优化

    Optimization for structure of internal loop fluidized bed reactor based on computational fluid dynamics

    • 摘要: 针对水产养殖污水净化对内循环流化床反应器的相关要求及流化状态下反应器结构、操作参数与相流体力学行为的密切关系,该文利用构建的描述不同结构、操作参数反应器气液两相流动的计算流体力学数学模型,分析了不同结构、操作参数下反应器液体流场、液体循环流量、气含率的变化规律,得到了对于内径200 mm、底部采用均孔布气盘的反应器,在表观气速为0.5~2.5 cm/s时,导流筒与反应器的内径比0.5,导流筒高度与反应器内径比6,导流筒下端到反应器底部距离50 mm,导流筒上端到液面距离100 mm为最优值;针对液体循环流量,使用相关数学模型求解理论值并与试验值进行比对,通过偏差分析探究了数学模型应用的局限性;使用MATLAB最小二乘法拟合了反应器在最优结构参数下表观气速与液体循环流量、气含率的关系,验证了拟合公式的精确性。该研究为内循环流化床反应器在水产养殖污水处理中的设计应用提供理论和技术参考。

       

      Abstract: Abstract: Internal loop fluidized bed reactor is a kind of advanced bioreactor in the field of biological sewage treatment, its fluidization working principle speeds up biochemical reactions in the reactor, it has great significance on the efficient cleaning of aquaculture wastewater. However, the reactor performance under working conditions is closely related to its internal phase fluid mechanics behavior, the complex relationship exists among fluid mechanics behavior of phase, reactor structure parameters and operating parameters, aquaculture water disposal requirements are different to other relevant fields, which make reactor design and optimization difficult. Based on the Eulerian-Eulerian model, this article selected the diameter ratio of draft tube and the reactor, ratio of draft tube height and reactor diameter, height of the gas-liquid mixture region, height of the gas-liquid separation region as structure parameters, select gas velocity of gas inlet velocity as operation parameters, and built CFD mathematical model to describe gas-liquid two phase flow in reactor with different structures and operation parameters. It analyzed the change rule of the liquid flow field, liquid circulation flow, gas holdup in the reactor with different structures and operation parameters. The conclusion is: for the reactor with inner diameter 200 mm, gas distribution plate with holes distributed uniformly at the bottom, diameter ratio of draft tube and the reactor is the pivotal parameter for determining liquid mechanics behavior of phase, when diameter ratio of draft tube and the reactor was 0.3 or 0.4, the liquid flow field is close to best circulation state; when diameter ratio of draft tube and the reactor was 0.5, the liquid flow field can achieve best circulation state; liquid circulation flow and gas holdup increase first and then decrease as the diameter ratio of draft tube and the reactor increase, when diameter ratio of draft tube and the reactor was 0.5, liquid circulation flow and gas holdup can get maximum value. Liquid circulation flow increases as the ratio of draft tube height and reactor diameter increase but gas holdup have no change. Liquid circulation flow increase as the height of the gas-liquid mixture region increase but transmission flow velocity change conversely. Liquid circulation flow increase first and then decrease as the height of the gas-liquid separation region increase, height of the gas-liquid mixture region and height of the gas-liquid separation region have no obvious effect on the gas holdup. The optimal structure parameters values when gas velocity of gas inlet velocity was 0.5-2.5 cm/s are diameter ratio of draft tube and the reactor was 0.5, ratio of draft tube height and reactor diameter was 6, height of the gas-liquid mixture region = (diameter of the reactor - diameter of draft tube)/2 mm, height of the gas-liquid separation region was 100 mm. When gas velocity of gas inlet velocity is 2.5 cm/s, liquid circulation flow and gas holdup can take a maximum value 919.2 cm3/s and 7.81%. For liquid circulation flow, it uses a relevant mathematical model to obtain the theoretical values, and compares them with the experimental values. Through the analysis of the deviation, it explores the limitation of the mathematical model application: mathematical model is a reasoning formula which regard mass conservation as premise, but reactor with special flow phenomenon, mass flow change leads to this limitation. For the operating parameters, it uses the MATLAB least square method fitting the relationship among gas velocity, liquid circulation flow, gas holdup when the reactor under the optimal structure parameters: Liquid circulation flow and gas holdup increase in direct proportion as gas velocity increase, coefficient of proportionality are 0.9908 and 0.9913. It verified the accuracy of the fitting formula, relative deviation range is ?0.3%-6%, providing theoretical and technical reference for the design and application of internal loop fluidized bed reactor in the field of aquaculture.

       

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