王建利, 刘晋浩. 液压冲击下五星式径向柱塞马达配流轴疲劳分析[J]. 农业工程学报, 2014, 30(19): 65-70. DOI: doi:10.3969/j.issn.1002-6819.2014.19.008
    引用本文: 王建利, 刘晋浩. 液压冲击下五星式径向柱塞马达配流轴疲劳分析[J]. 农业工程学报, 2014, 30(19): 65-70. DOI: doi:10.3969/j.issn.1002-6819.2014.19.008
    Wang Jianli, Liu Jinhao. Fatigue analysis of pintle valve of motor with five-star radial piston under effect of hydraulic shock[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2014, 30(19): 65-70. DOI: doi:10.3969/j.issn.1002-6819.2014.19.008
    Citation: Wang Jianli, Liu Jinhao. Fatigue analysis of pintle valve of motor with five-star radial piston under effect of hydraulic shock[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2014, 30(19): 65-70. DOI: doi:10.3969/j.issn.1002-6819.2014.19.008

    液压冲击下五星式径向柱塞马达配流轴疲劳分析

    Fatigue analysis of pintle valve of motor with five-star radial piston under effect of hydraulic shock

    • 摘要: 为探明某内五星式径向柱塞马达在液压冲击下的疲劳损伤机理,应用AMESim软件研究分析了液压马达油路中因阀门突然关闭而产生的液压冲击波及其最大压强值,将液压冲击的冲击压强作为马达配流盘中流体分析的压强边界,计算得出高压流体作用在配流盘上的冲击压强,由此得到配流盘与上壳体之间的正压力,进而得到配流轴的工作负荷,分析配流轴的疲劳损伤形式。液压系统仿真分析表明,当马达转速由400 r/min迅速降低至0的过程中,系统最大压强可达36 MPa,配流盘上的冲击反压强可达34.9 MPa,配流盘与壳体之间的摩擦阻力矩可达60.02 N·m,在此负载条件下,配流轴疲劳寿命最低至2 197.6次,发生在配流轴与配流盘相接触区域,极易发生疲劳损伤。实际马达的损伤情况与所分析结论相符合,证明采用该分析方法能有效预测马达疲劳损伤情况。该研究的开展为液压马达配流轴和配流盘结构设计提出了参考,同时为液压油路的设计提出了要求。

       

      Abstract: Abstract: Hydraulic shock often happens when valves are opened or closed suddenly, and it may cause a series of trouble for the hydraulic system. If the motor in the hydraulic system has a huge initial load, hydraulic shocks might be larger when the valve is closed. When a hydraulic motor drives a plate whose rotary inertia is as large as 17 kg?m2 running at a highest rotating speed of 400 r/min, if the control valve is suddenly closed, the hydraulic shock is not ignorable.In order to determine the fatigue damage mechanism for a specific five-star radial piston motor under the hydraulic shock, the AMESim software was employed to study hydraulic shock waves and its highest pressure value. The simulation model was built under the guide of the hydraulic schematic of the hydraulic system. In the model, relief valve 1's opening pressure was set to be 35 MPa, while relief valve 2 and relief valve 3 were both set to be 31 MPa, relief valve 4 was 21 MPa. An IR-C-IR submodel was employed in hose 7 and 8 to simulate hydraulic waves in hoses, while the other pipes were considered as rigid pipe. The control valve was open at the very beginning of the simulation, and closed 4 seconds later, until 16 seconds later the simulation terminated. Simulation results showed that a hydraulic shock whose pressure as high as 36 MPa occurred just after the control valve was shut down, and the amplitude of the wave decreased step by step. After that, the highest pressure value was considered as the pressure boundary on the simulation of ANSYS CFX to simulate impact pressure acting against on valve plate, and the results showed that the impact pressure could be up to 34.9 MPa. This high hydraulic pressure shock pushed the valve plate to knock the upper shell hardly, and the frictional moment between valve plate and upper shell could reach 60.02 Nm. This moment was taken as the load into pintle valve to calculate the fatigue life of the pintle valve, and the results showed that the fatigue life only had 2 197.6 times at the contact area. It was prone to fatigue damage on this area.In the experimental section, the motor started and stopped frequently under the control of the valve. And during this cycle, loud noises came from the motor. After several times of cycle, the motor stopped running, and could not rotate any longer no matter how the valve shifted. Visible scratches in the damaged motor indicated that the valve plate and the upper shell had mutual friction violently. And the pintle valve was badly damaged in the role of hydraulic shocks.After all, several conclusions can be drawn that: 1) The hydraulic shock could be very harmful to motor, and 2) Methods taken in the paper can be used to forecast the fatigue damage of motor caused by hydraulic shocks.

       

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