张铁民, 黄翰, 黄鹏焕. 电动轮式移动小车控制系统设计与试验[J]. 农业工程学报, 2014, 30(19): 11-18. DOI: doi:10.3969/j.issn.1002-6819.2014.19.002
    引用本文: 张铁民, 黄翰, 黄鹏焕. 电动轮式移动小车控制系统设计与试验[J]. 农业工程学报, 2014, 30(19): 11-18. DOI: doi:10.3969/j.issn.1002-6819.2014.19.002
    Zhang Tiemin, Huang Han, Huang Penghuan. Design and test of drive and control system for electric wheeled mobile car[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2014, 30(19): 11-18. DOI: doi:10.3969/j.issn.1002-6819.2014.19.002
    Citation: Zhang Tiemin, Huang Han, Huang Penghuan. Design and test of drive and control system for electric wheeled mobile car[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2014, 30(19): 11-18. DOI: doi:10.3969/j.issn.1002-6819.2014.19.002

    电动轮式移动小车控制系统设计与试验

    Design and test of drive and control system for electric wheeled mobile car

    • 摘要: 为了实现电动轮式移动小车能在实际不同的负载和路况下可以稳定的运行工作,该文研制了小车的四轮独立驱动的电机驱动和四轮转向控制系统,该系统由主控制芯片STM32F103RCT6对移动小车进行解算得出4个驱动轮的速度,然后对每个驱动电机进行转矩分配,控制4台用于驱动的无刷直流轮毂电机、2台转向直流电机以及2台制动用直流电机,使得小车实现直线行驶、转向和原地转向;通过单片机ATMEGA48PA控制4台无刷直流轮毂电机换相;采用驱动芯片IR2113驱动场效应管FQA140N10,并利用电机内部霍尔传感器输出的脉冲信号检测无刷直流电机的速度,采用放大器LM358搭建过载保护电路。试验结果表明,所开发的小车驱动控制系统实现了四轮电子差速与转矩分配,移动小车能在水泥路面、干泥土路面、斜坡和草地上稳定可靠运行,小车限速20 km/h,爬坡度为8°。在空载情况下能匀速运行8~10 h,带额定负载250 kg情况下能匀速运行4~5 h,有较好的负载性能,满足农业运输及农田作业的需求,减轻人的体力劳动,提高生产效率。该研究可为应用于田间作业的电动移动小车的机械设计及电气控制系统设计提供参考。

       

      Abstract: Abstract: Electric wheeled mobile car plays an important role in agricultural production, but when the mobile car's loads or road conditions change, the drive motor controller of the existing wheeled mobile car is difficult to control the motor efficiently and in real time, leading to difficulties in modularization and productization. Therefore, on the basis of the architecture developed in laboratory, a system for driving and controlling the motor of the car was developed, and a master-slave control system structure based on the main control chip STM32F103RCT6 and the underlying motor control chip ATMEGA48PA was proposed. In this paper, the drive control system included a control board and six driver boards, and master-slave electric wheel drive control system, steering drive control systems, overload and undervoltage alarm circuit of four-wheel drive moving car were designed. Following the transmission speed signal, the signal and various control signals of the host machine or hand control board changed with speed that was solved by the main control chip, and then the speed of the 4 brushless DC motor and the cornor of the 2 DC motor were controlled, allowing the car to achieve driving, steering, translation, rotation and braking. The control system used the main control MCU STM32F103RCT6 to calculate the mathematical model of the car and got the respective speed of the four driving wheels for the torque distribution of the drive motor, and then controlled the speed of the four in-wheel motors, the angle of the two steering motors and two breaking motors. Through the control of the motors, the car could be kept straight road, cornering, parallel displacement and rotation. The commutation mode of the BLDC motor driver control system was controlled by MCU ATmega48PA. The control system used the driver chip IR2113 to control the MOSFET, and calculated the pulse signal of the motor's internal hall sensor for the speed detection of the brushless DC motor, and the over current protection circuit was based on the amplifier LM358. The system used the kinematic strategy, that was, when car turned left, turning into a left turn signal acquisition angle on the left side of the wheel, the gathering speed signal was set to the left of the wheel speed; when car turned right, turning into a right turn signal acquisition angle on the right side of the wheel, the gathering speed signal was set to the right side of the wheel speed. According to the equations of motion car, the angle and the other side of the wheel speed signal was calculated. The drive control system has achieved a four-wheel drive and four-wheel independent electronic differential, and has initially achieved the distribution of torque; under the effect of the control system, the four-wheel car can run smoothly and reliably, and can run with a load in the cement pavement, dry dirt roads, slopes and meadows, which basically meets the demand for car transport and operations at the facility agriculture. A series of experimental results show that, the brushless DC motor drive control system has stable performance, reliable data communications, open source, modular controllers. The developed control system of four-wheel car has achieved the four electronic differential and torque distribution, and has realized effective control of car's four-wheel drive moves. The car with stable and reliable system performance and better load performance, can meet the needs of agricultural transportation and agricultural operations, reduce people's physical labor, and improve production efficiency.

       

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