王军, 王琳琳, 韩玲, 丁考仁青, 文鹏程, 丁福军. 曲拉热风干燥工艺参数筛选及色泽品质评价[J]. 农业工程学报, 2014, 30(16): 296-304. DOI: doi:10.3969/j.issn.1002-6819.2014.16.038
    引用本文: 王军, 王琳琳, 韩玲, 丁考仁青, 文鹏程, 丁福军. 曲拉热风干燥工艺参数筛选及色泽品质评价[J]. 农业工程学报, 2014, 30(16): 296-304. DOI: doi:10.3969/j.issn.1002-6819.2014.16.038
    Wang Jun, Wang Linlin, Han Ling, Dingkao Renqing, Wen Pengchen, Ding Fujun. Parameters screening of Qula hot-air drying and evaluation of color quality[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2014, 30(16): 296-304. DOI: doi:10.3969/j.issn.1002-6819.2014.16.038
    Citation: Wang Jun, Wang Linlin, Han Ling, Dingkao Renqing, Wen Pengchen, Ding Fujun. Parameters screening of Qula hot-air drying and evaluation of color quality[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2014, 30(16): 296-304. DOI: doi:10.3969/j.issn.1002-6819.2014.16.038

    曲拉热风干燥工艺参数筛选及色泽品质评价

    Parameters screening of Qula hot-air drying and evaluation of color quality

    • 摘要: 为了降低曲拉因干燥过程引起的褐变,保证产品干燥后色泽良好,同时为曲拉干燥设备及工艺提供理论依据,该研究选择热风干燥的方式,以干燥后产品的亮度值L*、红度值a*和黄度值b*为目标,利用数据标准化的综合评分方法对3个目标评分。根据响应面中心组合设计理论,探讨了热风温度、物料厚度和风速对曲拉热风干燥工艺的影响,建立二次多项回归模型,并对干燥工艺进行了优化。结果表明,3个因素对综合评分的影响大小依次为:热风温度、风速、物料厚度;曲拉热风干燥最佳工艺参数为:热风温度41℃,物料厚度10 mm,风速60 m/min,此时得到最大综合分为0.9012;工艺优化后曲拉的亮度值L*比牧区自然暴晒干燥方式提高了7.18(P<0.05),红度值a*和黄度值b*分别极显著的降低了1.41和10.29(P<0.01),过氧化氢值(peroxide value, POV)、硫代苯巴比妥酸反应底物值(thiobarbituric acid reactive substances, TBARS)及5-羟甲基糠醛(5-hydroxymethylfurfural, 5-HMF)值分别极显著降低了1.15 g/100 g、0.84 mg/kg和1.973 mg/L(P<0.01)。表明该干燥工艺可有效降低曲拉干燥过程中脂肪的氧化程度与美拉德反应的发生,改善产品色泽品质。研究结果为曲拉热风干燥设备及工艺提供了理论依据。

       

      Abstract: Abstract: A crude cheese, Qula, which is mainly made up of casein, is a common milk product with local characteristics in northwestern China, such as Gansu, Xinjiang and Tibet. It is made from yak milk with a traditional method: defatting, acidifying, and drying in air (at room temperature). Qula is the raw materials of yak milk casein and collected by factory for further processing. Yak milk casein has been widely used in various fields, such as glues, papermaking, leather, food additives and pharmaceutical applications. However, the traditional process, especially for drying under the sun, can cause severe browning, yellowing and poor quality in Qula. Therefore, hot-air drying method which is based on the evaluation of color quality is adopted in Qula processing. Qula samples were from Gannan city in Gansu Province (Experimental group, 60%-62% moisture was conducted; Control group, 10%-12% moisture was conducted). L*, a*, b* values of dried products were taken as target parameters, and the three factors were scored by the comprehensive evaluation using the data standardization method. According to the central composite experimental design, the response surface methodology (RSM) was adopted to discuss the influence caused by drying temperature, material thickness and wind velocity based on the single factor test of temperature (30, 35, 40, 45, 50 and 55℃), material thickness (6, 8, 10, 12, 14 and 16 mm) and wind velocity (20, 40, 60, 80 and 100 m/min). In addition, the quadratic polynomial regression model was established by SAS software to optimize the drying techniques. The peroxide value (POV), thiobarbituric acid reactive substances (TBARS) and 5-hydroxymethylfurfural (HMF) were measured which are the important indictors of fat oxidation and furanic compound forms as an intermediate product in Maillard reaction. The results showed that the order of significance among three factors were: temperature>wind velocity> material thickness. The optimal parameters of hot-air drying were obtained with a temperature of 41℃, material thickness of 10 mm and wind velocity of 60 m/min, then the largest comprehensive score of 0.9012 was obtained. L* value of Qula by hot-air drying increased by 7.18 (P<0.05), a* and b* values reduced by 1.41 and 10.29, respectively (P<0.01), and the POV, TBARS value and the content of 5-HMF reduced by 1.15 g/100 g, 0.84 mg/kg and 1.973 mg/L, respectively (P<0.01). All in all, the damages which were caused by far oxidation and Maillard reaction can be reduced by this method; meanwhile, the color quality of Qula can be improved dramatically.

       

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