万鹏, 汪荣, 李梦珂, 雷翔, 李平, 朱明. 鲜活黄鳝剖切装置设计与试验[J]. 农业工程学报, 2022, 38(22): 220-228. DOI: 10.11975/j.issn.1002-6819.2022.22.024
    引用本文: 万鹏, 汪荣, 李梦珂, 雷翔, 李平, 朱明. 鲜活黄鳝剖切装置设计与试验[J]. 农业工程学报, 2022, 38(22): 220-228. DOI: 10.11975/j.issn.1002-6819.2022.22.024
    Wan Peng, Wang Rong, Li Mengke, Lei Xiang, Li Ping, Zhu Ming. Design and experiments of the sectioning device for the fresh Monopterus albus[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2022, 38(22): 220-228. DOI: 10.11975/j.issn.1002-6819.2022.22.024
    Citation: Wan Peng, Wang Rong, Li Mengke, Lei Xiang, Li Ping, Zhu Ming. Design and experiments of the sectioning device for the fresh Monopterus albus[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2022, 38(22): 220-228. DOI: 10.11975/j.issn.1002-6819.2022.22.024

    鲜活黄鳝剖切装置设计与试验

    Design and experiments of the sectioning device for the fresh Monopterus albus

    • 摘要: 针对目前鳝鳅类淡水鱼类人工剖切劳动强度大、工作效率低、安全性差等问题,该研究以黄鳝(Monopterus albus)为试验对象,基于黄鳝生活习性及鱼体特征,在黄鳝鱼体夹持受力特性分析的基础上,开展了黄鳝鱼体头尾及腹背定向和鱼体夹送剖切方法研究,设计并研制了鲜活黄鳝剖切装置。剖切装置由倾斜料斗、进鱼通道、夹持对辊、剖切刀盘等组成,其中进鱼通道长180 mm,入口处直径28 mm;夹持辊边缘为上宽下窄的锯齿状结构;剖切刀盘直径114 mm。以夹持辊直径、夹持辊初始间隙、夹持辊转速、刀盘露出高度为影响因素,以剖切可接受性评分为评价指标开展相关试验,通过单因素试验探究了各因素对黄鳝剖切效果的影响。试验结果显示,当夹持辊直径为180 mm时夹送效果较好;夹持辊初始间隙为8 mm时鱼体腹部剖面感官评分最高;夹持辊直径一定时,高转速下的夹送效果明显优于低转速;随着刀盘露出支撑面高度的增加,黄鳝腹部剖切效果的感官评分逐渐增加。正交试验结果表明:夹持辊转速为180 r/min、刀盘露出支撑面高度为22 mm、夹持辊初始间隙为8 mm时,黄鳝腹部剖切效果的感官评分最高;通用性试验结果表明:该装置能够较好地适用于不同规格大小的黄鳝,满足实际加工要求,生产量可以达到24.3条/min。研究结果可为鳝鳅类淡水鱼剖切装置的研发提供参考。

       

      Abstract: Abstract: Fresh water products is one of the most valuable nutrients in nature, due to the high protein content rich in amino acids and vitamins. Among them, the Asian swamp eel (Monopterus albus) is one of the most widely distributed freshwater fish in China. However, a great challenge is still remained in the aquatic products processing, due mainly to the manual sectioning with high labor intensity, low work efficiency and low safety, particularly for the Monopterus albus and pond loach (Misgurnus anguillicaudatus) freshwater fish. Taking the fresh Monopterus albus as the test object, this study aims to design and develop a new sectioning device, according to the fish habits and body characteristics. A series of experiments were carried out to determine the fish body clamping and force characteristics, in order to analyze the fish feeding, body positioning and clamping behavior. The sectioning device was composed of the tilting hopper, fish inlet channel, counter roller, and blade disc. Specifically, the structural parameters of the sectioning device were set, where the fish inlet channel was 180 mm long and the diameter at the fish inlet was 28 mm; the edge of the roller was serrated with a wide top and narrow bottom; and the diameter of the blade disc was 114 mm. The influencing factors of the sectioning were selected as the diameter of the roller, the initial gap of the roller, the rotation of the roller, and the exposed height of the blade disc. An optimization test was carried out with the impact factors of roller diameter, roller initial gap, roller rotation speed, and the exposed height of the blade disc as the influencing factors, and the acceptability score of the sectioning as the evaluation index. The results showed that the better clamping performance of the fish body was achieved in the roller diameter of 180 mm. The highest acceptability score of the abdominal section was obtained in the roller initial gap of 8 mm. Furthermore, the clamping performance was significantly better at the high roller rotation speed than that at the low one in the constant roller diameter. The acceptability score of the abdominal section increased gradually with the increase of the exposed height of the fish body support plate by the blade disc. The orthogonal test showed that the highest acceptability score of abdominal dissection was obtained, when the roller rotation rate was 180 r/min, the exposed height of the blade disc to the support surface was 22 mm, and the roller initial gap was 8 mm. The generality test showed that the new section device can be expected to better apply to freshwater fish with different body sizes, fully meeting the actual processing requirements. The optimal production capacity reached 24.3 pieces/min. The finding can also provide a strong reference to developing sectioning devices for freshwater fish.

       

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