陈远玲, 侯怡, 李尚平, 金亚光, 欧阳崇钦. 基于PSO-BP的甘蔗施肥监控系统设计与试验[J]. 农业工程学报, 2022, 38(22): 23-31. DOI: 10.11975/j.issn.1002-6819.2022.22.003
    引用本文: 陈远玲, 侯怡, 李尚平, 金亚光, 欧阳崇钦. 基于PSO-BP的甘蔗施肥监控系统设计与试验[J]. 农业工程学报, 2022, 38(22): 23-31. DOI: 10.11975/j.issn.1002-6819.2022.22.003
    Chen Yuanling, Hou Yi, Li Shangping, Jin Yaguang, Ouyang Chongqin. Design and experiments of the fertilization monitoring system based on the PSO-BP for sugarcane[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2022, 38(22): 23-31. DOI: 10.11975/j.issn.1002-6819.2022.22.003
    Citation: Chen Yuanling, Hou Yi, Li Shangping, Jin Yaguang, Ouyang Chongqin. Design and experiments of the fertilization monitoring system based on the PSO-BP for sugarcane[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2022, 38(22): 23-31. DOI: 10.11975/j.issn.1002-6819.2022.22.003

    基于PSO-BP的甘蔗施肥监控系统设计与试验

    Design and experiments of the fertilization monitoring system based on the PSO-BP for sugarcane

    • 摘要: 针对甘蔗横向种植机的施肥机构由于肥料潮湿结块易堵塞等问题,该研究对施肥机构进行电液传动与控制改造,构建了一套基于粒子群(Particle swarm optimization,PSO)-前反馈(Back Propagation,BP)神经网络预测的施肥监控系统。以施肥马达的压力、转速及肥料箱中肥料量为输入参数,将施肥机构的工作状态(空载状态、正常状态、重载状态、堵塞状态)作为输出,通过BP算法建立输入与输出之间的映射关系,并用PSO算法优化BP算法的权值与阈值,相比未优化BP算法,优化后的工作状态预测准确率由97%提高到99%。以识别施肥机构工作状态响应准确率以及重载状态下堵塞预防概率为试验指标进行车间试验,结果表明:工作状态响应识别准确率为89%;重载状态下,控制系统控制施肥马达正反转并消除堵塞的概率为87.5%。在田间试验中,监控系统能准确预测施肥机构的重载状态并自动执行防堵控制指令,没有出现堵塞故障。该施肥防堵塞监控系统无需上位机,能够满足复杂多变工况下施肥机构的工况预测及防堵控制要求,可为其他施肥机构的自动化改造提供参考。

       

      Abstract: Abstract: Sugarcane is mainly planted in hilly areas, such as the province of Guangxi and Yunnan, China. Time-varying and nonlinear working parameters can often be found in the sugarcane horizontal planters, due to the relatively complex and changeable operating conditions. A high failure rate of blockage can often occur in the fertilization mechanism in this case. Moreover, it is difficult to maintain the damage to the chain and drive shaft after the blockage. The performance of fertilization can also be reduced to destroy the transmission mechanism, because the wet and agglomerated fertilizer can be concurrently blocked in the fertilization mechanism of the sugarcane horizontal planter. Moreover, it is still lacking in the automatic control of clearing and blocking in the fertilization mechanism of mechanical transmission type. In this study, a fertilization monitoring system was proposed to carry out the electro-hydraulic transmission and control transformation of the fertilization mechanism. A set of fertilization and anti-blocking control system was constructed using Particle Swarm Optimization (PSO) - Back Propagation (BP) neural network prediction. The input parameters were taken as the pressure and speed of the fertilizing motor, as well as the amount of fertilizer in the fertilizer tank, whereas, the output was the working state (no load, normal, heavy load, and blocked) of the fertilizing mechanism. The BP neural network was used to establish the mapping relationship between the input and the output. The PSO was used to optimize the weights and thresholds of the BP. After that, the prediction accuracy increased from 97% to 99%, and the determination coefficient R2 increased from 0.977 5 to 0.982 9. The results showed that the PSO-optimized BP neural network presented a better prediction effect. The BP neural network optimized by the PSO was used to identify the fertilization state with higher accuracy. The PSO-optimized BP neural network was selected as the network model to predict the working state of fertilization. The control program of the single-chip microcomputer was written into the trained prediction model. The control system of the fertilizer application mechanism was designed, where the pressure transmitter was to collect the pressure value of the hydraulic motor, the Hall proximity switch was to collect the speed value of the screw shaft, and the photoelectric sensor was to monitor the fertilizer status in the fertilizer box in real time. The workshop test was carried out, where the test indicators were the accuracy rate to identify the response of the fertilization mechanism working state, and the probability of preventing blockage under heavy load. The results showed that: the accuracy rate of working state response recognition was 89% under the heavy load state. The control system was used to control the forward and reverse rotation of the fertilization motor. The probability was 87.5% for the removal of blockages. Therefore, the monitoring system with a neural network can be used to accurately identify the various working states of the fertilization mechanism during the field experiment. The heavy-load state of the fertilization mechanism can be accurately predicted by the monitoring system. The anti-blocking control command was executed without blockage failure. Anyway, the fertilization anti-clogging monitoring system can fully meet the working condition prediction and anti-clogging control requirements of the fertilization mechanism under complex and changeable working conditions. Consequently, the working condition monitoring and anti-blocking control system of the fertilization mechanism in the sugarcane planters can be expected to promote the high quality and efficiency of fertilization operations, in order to effectively reduce the blockage failure rate and the time of downtime for troubleshooting. This finding can also provide a new reference for the automation transformation of fertilization.

       

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