张智泓, 赵亮亮, 赖庆辉, 佟金. 基于DEM-MBD耦合的铲板式滚动触土部件作业机理分析与试验[J]. 农业工程学报, 2022, 38(15): 10-20. DOI: 10.11975/j.issn.1002-6819.2022.15.002
    引用本文: 张智泓, 赵亮亮, 赖庆辉, 佟金. 基于DEM-MBD耦合的铲板式滚动触土部件作业机理分析与试验[J]. 农业工程学报, 2022, 38(15): 10-20. DOI: 10.11975/j.issn.1002-6819.2022.15.002
    Zhang Zhihong, Zhao Liangliang, Lai Qinghui, Tong Jin. Operation mechanism analysis and experiments of shovel-type rolling soil-engaging components based on DEM-MBD coupling[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2022, 38(15): 10-20. DOI: 10.11975/j.issn.1002-6819.2022.15.002
    Citation: Zhang Zhihong, Zhao Liangliang, Lai Qinghui, Tong Jin. Operation mechanism analysis and experiments of shovel-type rolling soil-engaging components based on DEM-MBD coupling[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2022, 38(15): 10-20. DOI: 10.11975/j.issn.1002-6819.2022.15.002

    基于DEM-MBD耦合的铲板式滚动触土部件作业机理分析与试验

    Operation mechanism analysis and experiments of shovel-type rolling soil-engaging components based on DEM-MBD coupling

    • 摘要: 为探索土壤微形貌加工过程中从动型铲板式触土部件与土壤的互作机理,该研究基于离散元法(Discrete Element Method, DEM)与多体动力学(Multi-Body Dynamics, MBD)耦合算法建立铲板式滚动触土部件与土壤互作的离散元模型。通过EDEM-RecurDyn联合仿真探索滚动部件作业机理,以机具作业速度(0.6、1.0和1.4 m/s)为影响因素,求解机具作业所需水平牵引力与土壤微坑容积,并通过开展台架试验评价仿真模型准确性。耦合仿真结果表明:随机具作业速度的上升,x向水平牵引力和z向垂直力不断变大;机具在不同速度作业下的土壤表面形成的微坑容积分别为3 310.91、3 325.96和3 384.47 mL;根据土壤压缩力、颗粒流向及动能变化,阐释了铲板式滚动触土部件作业过程中土壤微形貌的形成机理。将台架试验与仿真求解结果进行对比,x方向水平牵引力相对误差分别为5.02%、4.59%、4.11%,土壤表面微坑容积误差分别为6.23%、7.09%、5.64%,各作业速度下仿真模型具有较好的准确性。该研究所构建的DEM-MBD耦合模型可为探明铲板式滚动触土部件与土壤互作机理、机具几何结构优化、以及作业参数选择提供理论依据和技术参考。

       

      Abstract: Numerous geometrically ordered micro-basins can be formed in the soil surface layer during tillage operation. Micro-topography preparation aims to collect and hold water in place during rainfall, thus allowing it to infiltrate into the soil. Consequently, the surface runoff can be reduced to mitigate the erosion of the high water infiltration rate. Among them, the shovel-type rolling component has been typical soil-engaging equipment used for micro-topography preparation. This equipment is assembled with a series of peripheral shovel blades that circumscribe the rolling wheel. There are some arrays of consolidated discrete and small micro-basins, when hauling and rolling across the soil surface. Accordingly, the farming land can be restructured to prepare the desired form for the soil surface area in contact with water. The water-holding capacity of the prepared micro-basin can often be used to evaluate the performance of micro-topography preparation under shovel-type rolling components, together with the forward resistance against the soil. This is because the shape and capacity of micro-basins can be required for superior performance during run-off collecting, particularly for the applicability, workability, and effectiveness of soil imprinting. In addition, there is the inevitable reduction of the tillage resistance in the hilly sloping farmland of southwest China, due to the limited traction power of tractors. It is a high demand to design the effective shovel-type rolling component. Fortunately, the computational simulation can be expected to serve as an effective approach in this case. The purpose of this study was to conduct a systematic investigation to explore the interaction mechanism between the shovel-type rolling component and soil for the micro-topography preparation. Taking the shovel-type rolling component as an object of research, a discrete element model was proposed to investigate the interaction between the rolling component and soil using coupled Discrete Element and Multibody (DEM-MBD). Firstly, the classical mechanics’ derivation and computer simulation were integrated to establish the theoretical interaction model between the soil and rolling components. Then, the model was improved after the experimental measurement. Secondly, the optimal theoretical model was selected to guide the design practice. Thirdly, the working mechanism of the rolling component was further optimized using the coupled EDEM-RecurDyn software simulation. Specifically, the horizontal resistance and volume of the micro-basins were then determined, where the operating speeds of the rolling component (0.6, 1.0, and 1.4 m/s) were the experimental factors. Finally, the accuracy of the simulation model was verified by the field experiments. The simulation results showed that there was an increase in the horizontal resistance in the x-axis direction, and the vertical force in the z-axis direction with the increase in the operating speed. The volumes of micro-basin that formed on the soil surface were 3 310.91, 3 325.96, and 3 384.47 mL, respectively, after the operation of the rolling component at the speeds of 0.6, 1.0, and 1.4 m/s, respectively. The formation mechanism of soil micromorphology during the operation was clarified via the soil compression force, particle flow direction, and kinetic energy. A comparison was also made between the bench test and the simulated one. Specifically, the relative errors between computational and measured horizontal resistance were 5.02%, 4.59%, and 4.11%, respectively. The relative errors in water-holding capacity of micro-basin were 6.23%, 7.09%, and 5.64%, respectively. It infers the higher reliability of the improved EDM-MBD coupled model than before. Consequently, the DEM-MBD coupling model can provide theoretical and technological references to explore the interaction between the shovel-type rolling component and soil, in order to optimize the geometric structure of the shovel blade of this component for the ideal operating parameters.

       

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