赵亚萍, 党梦帆, 冯建军, 罗兴锜, 李志华. 自由液面及水体重力对贯流式水轮机叶片应力应变的影响[J]. 农业工程学报, 2022, 38(6): 52-60. DOI: 10.11975/j.issn.1002-6819.2022.06.006
    引用本文: 赵亚萍, 党梦帆, 冯建军, 罗兴锜, 李志华. 自由液面及水体重力对贯流式水轮机叶片应力应变的影响[J]. 农业工程学报, 2022, 38(6): 52-60. DOI: 10.11975/j.issn.1002-6819.2022.06.006
    Zhao Yaping, Dang Mengfan, Feng Jianjun, Luo Xingqi, Li Zhihua. Effects of free surface and water gravity on the stress-strain of tubular turbine blades[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2022, 38(6): 52-60. DOI: 10.11975/j.issn.1002-6819.2022.06.006
    Citation: Zhao Yaping, Dang Mengfan, Feng Jianjun, Luo Xingqi, Li Zhihua. Effects of free surface and water gravity on the stress-strain of tubular turbine blades[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2022, 38(6): 52-60. DOI: 10.11975/j.issn.1002-6819.2022.06.006

    自由液面及水体重力对贯流式水轮机叶片应力应变的影响

    Effects of free surface and water gravity on the stress-strain of tubular turbine blades

    • 摘要: 贯流式水轮机在实际运行过程中受力不对称,这使得叶片容易出现疲劳损坏、裂纹等问题,为准确地揭示贯流式水轮机内部流动状态,分析水轮机振动及叶片疲劳损坏的内在原因,该研究在考虑上下游库区自由液面及水体重力的情况下对灯泡贯流式水轮机进行真机流动性能的数值研究,并采用流固耦合的方法对不同工况下转轮叶片进行应力应变分析。结果表明:受水体重力产生的静水压力影响,贯流式水轮机叶片旋转的过程中经历周期性的压力波动,且水头越低、转轮淹没深度越大,叶片表面所承受的压力波动幅值越大;叶片的形变量沿半径方向逐渐增大,叶片位于0°位置时,静水压力方向与叶片表面动水压力方向一致且相互叠加,使得叶片产生最大形变量,叶片处于180°位置时,静水压力推动叶片转动有助于缓解叶片发生形变;由于悬臂梁结构的叶片在轮缘处的应力可以通过形变量得到释放使得此处等效应力接近为0,随着半径的减小等效应力逐渐增大,叶片靠轮毂处受枢轴的约束而使得此处应力出现最大值;水头的增加导致转轮淹没深度减小,使叶片表面承受的静水压力减小,因此叶片上的最大形变量及最大等效应力均有所减小。研究结果对贯流式水轮机转轮叶片设计优化、运行维护具有理论指导意义。

       

      Abstract: Abstract: Tubular turbines have been widely used to develop low-head hydraulic resources and tidal energy, due to their compact structure, straight flow channels, large flow capacity, and high hydraulic efficiency. However, the hydraulic vibration, fatigue damage and cracks of overflow components inevitably occur in actual operation, particularly for the low number of runner blades, the large blade area, and simple structural support. Previous studies are focused mainly on the hydraulic design and performance evaluation of tubular turbines for the prototypes using experiments or numerical simulation. Less reports remain on the free-surface fluctuations in the reservoir and the influence of water gravity on the performance of the turbine. It is a high demand to accurately reveal the internal flow state of tubular turbines for the direct causes of blade vibration and fatigue damage. Taking the tubular turbine (including the upstream and downstream reservoir areas) as the research object, a numerical simulation was performed on the internal-flow performance in a prototype machine considering the free surface and water gravity. The one-way fluid-structure coupling calculation was implemented for the stress-strain analysis of the runner blade under different operating conditions, in order to reveal the distribution along the circumferential direction during the rotation of the runner. The results were as follows. 1) The pressure in the tubular turbine increased significantly under the free surface and the water gravity, with the increase of the submerged depth. The blades experienced periodic pressure fluctuations in the process of rotation. The magnitude of pressure fluctuations on the blade surface also increased accordingly, when the submerged depth of the runner increased, as the water head decreased. Therefore, there was severe vibration on the blade surface, when the tubular turbine operated under the condition of ultra-low head. 2) There was a gradually increased deformation at different positions of the blade from the hub to the chamber of the runner along the radial direction. The maximum deformation position was located at the geometric lowest point of the blade near the shroud. There was consistent running in the direction of hydrostatic pressure and the dynamic water pressure on the blade along the entire circumferential direction, leading to the increased deformation of the blade, where the blade overcame the hydrostatic pressure with the rotation of the runner. Once the hydrostatic pressure was promoted the rotation of the blade, the dynamic water pressure on the blade surface and the hydrostatic pressure were in opposite directions, indicating a counteracting effect on the dynamic water pressure for the reduced deformation of the blade. Therefore, the maximum deformation of the blade occurred at the blade rim, when the blade was running in a horizontal position during bottom-to-top rotating from the bottom to the top of the runner chamber. 3) Since the blade of the tubular turbine was supposed as a cantilever beam structure with the fixed constraints at the hub, the stress on the blade near the shroud was relieved by a larger amount of deformation. There was no deformation of the blade near the hub, due to the fixed constraint of the pivot. As such, the maximum stress occurred at the root of the blade pivot. Therefore, the distribution of the equivalent stress on the blade increased, as the radius decreased. The water head can greatly contribute to the decrease in the submerged depth of the runner, which was reduced the hydrostatic pressure on the blade surface, where the load on the blade surface tended to decrease for the reduced maximum deformation and maximum equivalent stress on the blade at different positions of circumferential direction. The blades were prone to deformation and fatigue damage at the low operating head of the tubular turbine. The finding can provide theoretical support to the severe vibration of tubular turbines in the ultra-low head operation, particularly for the hydraulic design, operation, and maintenance of tubular turbines.

       

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