刘进宝, 汤智辉, 郑炫, 孟祥金, 杨怀君, 张鲁云. 2FHF-4.56型宽行距作物基肥对行分层深施机设计与试验[J]. 农业工程学报, 2022, 38(6): 1-11. DOI: 10.11975/j.issn.1002-6819.2022.06.001
    引用本文: 刘进宝, 汤智辉, 郑炫, 孟祥金, 杨怀君, 张鲁云. 2FHF-4.56型宽行距作物基肥对行分层深施机设计与试验[J]. 农业工程学报, 2022, 38(6): 1-11. DOI: 10.11975/j.issn.1002-6819.2022.06.001
    Liu Jinbao, Tang Zhihui, Zheng Xuan,, Meng Xiangjin, Yang Huaijun, Zhang Luyun. Design and experiments of the 2FHF-4.56 type base-fertilizer row-following and layered deep fertilizing machine for wide row spacing crops[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2022, 38(6): 1-11. DOI: 10.11975/j.issn.1002-6819.2022.06.001
    Citation: Liu Jinbao, Tang Zhihui, Zheng Xuan,, Meng Xiangjin, Yang Huaijun, Zhang Luyun. Design and experiments of the 2FHF-4.56 type base-fertilizer row-following and layered deep fertilizing machine for wide row spacing crops[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2022, 38(6): 1-11. DOI: 10.11975/j.issn.1002-6819.2022.06.001

    2FHF-4.56型宽行距作物基肥对行分层深施机设计与试验

    Design and experiments of the 2FHF-4.56 type base-fertilizer row-following and layered deep fertilizing machine for wide row spacing crops

    • 摘要: 针对当前西北干旱地区宽行距作物种植过程中施肥方式不科学,传统撒施肥料用量大、利用率低,该研究结合作物种植农艺特点,提出在作物行方向进行基肥分层深施措施,并研制了基肥对行分层深施机,对仿形单体进行设计,分析了仿形单体的运动学和力学特性,确定了仿形单体质量和仿形弹簧型号。同时研制了一种基于雄性蜣螂头部角状突起的仿生开沟铲,得到仿生开沟铲刃轮廓曲线拟合方程,确定了仿生开沟铲结构及工作参数。通过土槽试验优化了仿生开沟铲前刃角,得出前刃角最佳角度为65°,此时仿生铲相对传统铲的开沟阻力减小42.6%,对土壤的扰动明显减小。样机田间试验表明,分层施肥作业对行精度偏差平均值为2.7 cm,6组施肥铲浅层肥料深度平均值为12.44 cm,浅层施肥深度一致性变异系数为6.12%;深层肥料深度平均值为20.49 cm,深层施肥深度一致性变异系数为4.98%。施肥模式对比试验表明,对行分层施肥的植株长势更好,棉果枝数和单株铃数更多,根系发育更为良好,肥料减施25%,同时棉花平均每公顷增产8.9%,玉米平均每公顷增产8.6%,研究结果表明,对行分层深施肥具有较好的减肥增效作用,对推进棉花生产科学施肥具有重大价值和现实意义。

       

      Abstract: Abstract: A large amount of traditional fertilizer has been applied for the low utilization rate, even for the soil pollution during the current wide row-spacing of crop planting in the arid area of Northwest China. In this study, a layered deep fertilizing was proposed for the cotton planting mode (where the values of narrow and wide row spacing were 10 and 66cm, respectively), and the corn planting mode (where the values of narrow and wide row spacing were 40 and 60 cm, respectively). A series of field tests were performed on the layered deep application of base fertilizer in the direction of crop seed row using Beidou navigation precise positioning. The layered fertilization of cotton adopted the mode of a narrow row, two rows of seeds corresponding to one row of fertilizer, whereas, the corn used the mode of one row of seeds corresponding to one row of fertilizer. As such, the layered deep and row fertilization modes were fully combined during this time. The fertilizer application ratio of the upper and lower layers was 4:6, whereas the fertilization depths of the first and second layers were 10-13 cm, and 18-21 cm, respectively. The fertilizer applicator was composed of depth limiting walking wheel, frame, profiling monomer, fertilizer box, trenching layered fertilizer shovel, soil covering, and pressing device. The profiling monomer was designed to analyze the motion and mechanical characteristics. The profiling spring was then determined, according to the requirements for the quality of the profiling monomer. A bionic trenching shovel was developed to select the angular protrusion of the head of the male dung beetle. The contour curve fitting equation was obtained to optimize the structure and working parameters in the machine. The performance of soil penetration, trenching resistance, and soil disturbance were also evaluated for the bionic shovel. A soil tank test was conducted to obtain the best front edge angle of 65°, the disturbance to the soil was significantly reduced, compared with the traditional. The test results show that the trenching resistance and disturbance to the soil of the bionic shovel were significantly less than those of the traditional one, indicating a better performance of drag reduction. The split fertilizer box and layered fertilization components were designed for the machine. The upper and lower discharge ports of fertilizer were connected with the different discharge wheels in the fertilizer box. A controlling system was adopted for the working length of the groove wheel, in order to real-time adjust the fertilizer discharge wheel corresponding to the left and right fertilizer boxes. The field experiment of the prototype showed that the average deviation of row accuracy was 2.7 cm during layered fertilization, and the average depths of shallow and deep fertilizer were 12.44 and 20.49 cm for the six groups of fertilization shovel, respectively, where the consistency coefficients of variation were 6.12% and 4.98%, respectively. The comparative experiment of fertilization patterns presented the higher growth of plants and the better root development. The fertilizer application was reduced by 25% than before, while, the yields of cotton and corn increased by 8.9%, and 8.6%, respectively. Therefore, the deep fertilization of rows can be widely expected to achieve better performance in weight loss and efficiency.

       

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