廖凯, 古全元, 高自成, 向明友, 汤佟, 闵淑辉, 李立君. 芦苇笋采收机研制[J]. 农业工程学报, 2021, 37(15): 20-30. DOI: 10.11975/j.issn.1002-6819.2021.15.003
    引用本文: 廖凯, 古全元, 高自成, 向明友, 汤佟, 闵淑辉, 李立君. 芦苇笋采收机研制[J]. 农业工程学报, 2021, 37(15): 20-30. DOI: 10.11975/j.issn.1002-6819.2021.15.003
    Liao Kai, Gu Quanyuan, Gao Zicheng, Xiang Mingyou, Tang Tong, Min Shuhui, Li Lijun. Development of reed shoot harvesters[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2021, 37(15): 20-30. DOI: 10.11975/j.issn.1002-6819.2021.15.003
    Citation: Liao Kai, Gu Quanyuan, Gao Zicheng, Xiang Mingyou, Tang Tong, Min Shuhui, Li Lijun. Development of reed shoot harvesters[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2021, 37(15): 20-30. DOI: 10.11975/j.issn.1002-6819.2021.15.003

    芦苇笋采收机研制

    Development of reed shoot harvesters

    • 摘要: 针对芦苇笋采摘无机械化采摘设备,人工采摘劳动强度大,作业环境泥泞,湿地行驶通过性和稳定性要求高等问题,该研究设计了一种自走式芦苇笋采收机。该机包括采摘装置、升举机构、收集装置、履带自行走底盘等部分,可实现满足农艺要求的芦苇笋自动化采摘和收集作业。整机由柴油机驱动,传动系统分为机械传动部分和液压传动部分,机械传动部分提供整机行走和收集纵向输送动力,液压传动部分提供采摘装置动力调整、横向收集调速和升举机构升降。首先,根据芦苇笋采摘掰扯受力特点设计了同步带牵引拖曳采摘装置,其俯仰角度0°~60°可调,前端最大离地高度600 mm,采收宽度876 mm;同时,根据通过性能和作业要求,采摘装置加装变幅升举机构,离地最大升举高度200 mm;之后,根据芦苇笋的生物特性设计了芦苇笋输送收集装置,纵向输送装置皮带速度为0.5 m/s,横向收集装置皮带速度为1 m/s;最后,基于各个模块分布和传动关系,设计了履带自行走底盘,配套动力13.3 kW。通过对整机动力和行驶性能进行分析计算,确定满负载动力需求,获得整机横、纵向极限倾角及横向滑移角。采摘试验表明,采摘机作业效果良好,采摘效率为71 kg/h,损伤率为8%,漏采率7.6%;整机行驶性能稳定,行驶速度范围为0~9 km/h,采摘装置前端离地高度调节范围为0~638 mm,可适应地势采摘芦苇笋;整机极限纵向俯角、仰角和横向倾翻角分别为50°、63°和45°,纵向极限滑移角和横向极限滑移角分别为42°和38°,湖区作业通过性和稳定性强。试验结果对自走式芦苇笋采收机的结构优化和智能化升级提供了可靠的技术支撑。

       

      Abstract: Reed harvesting has been confined to the high labor intensity of manual picking reed and muddy working environment in recent years. In this study, a self-propelled crawler reed harvester was developed with high stability suitable for mechanized picking in the wetland. Four components were composed of the picking, lifting, collecting modules, and self-propelled crawler chassis. The machine was utilized to realize the automatic picking and collection of reeds. A diesel engine was selected to drive the whole machine. The transmission system was divided into mechanical and hydraulic parts. The mechanical transmission was used to move and collect the longitudinal transmission power, whereas, the hydraulic transmission provided the power adjustment of the picking device, transverse collection speed regulation, and lifting module. Firstly, the synchronous belt traction and towing picking device were designed, according to the stress characteristics of reed picking. The specific operational parameters were included: the pitch angle was adjustable from 0 to 60°, and the maximum ground clearance of the front end was 400 mm, and the picking width was 876 mm. At the same time, the picking device was equipped with a variable amplitude lifting module, where the lifting height was up to 200 mm from the ground for the passing performance and operation. A conveying and collecting device of reed shoots was then designed, according to the biological characteristics of the reed. Specifically, the belt speed was 0.5 m/s for the longitudinal conveying device, while, 1 m/s for the transverse collecting device. Finally, a self-propelled crawler chassis was designed with a supporting power of 13.3 kW, according to the distribution of each module and transmission relationship. The power and driving performance of the whole machine were calculated to determine the power demand of the full load. The transverse and longitudinal limit inclination and transverse slip angles were obtained for the driving requirements in the lake area. The picking test showed that the picking efficiency, damage rate, and missing mining rate were 71 kg/h, 8%, and 7.6%, respectively. The driving performance of the whole machine was stable with 0-9 km/h driving speed range, while, the height adjustment range of the front end of the picking device from the ground was 0-638 mm, suitable for the terrain to pick shoots. The maximum longitudinal depression angle, elevation, and transverse tipping angle of the whole machine were 50°, 63°, and 45° respectively, whereas, the longitudinal and transverse limit slip angles were 42° and 38°, respectively, indicating the excellent wetland trafficability and stability. The finding can provide reliable technical support to the structural optimization and intelligent upgrading of self-propelled reed shoot harvester.

       

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