解万翠, 尹超, 宋琳, 许志颖, 贾俊涛, 张俊逸, 李钰金, 连鑫, 杨锡洪. 添加复合菌株快速发酵虾头制酱工艺优化[J]. 农业工程学报, 2018, 34(9): 306-312. DOI: 10.11975/j.issn.1002-6819.2018.09.038
    引用本文: 解万翠, 尹超, 宋琳, 许志颖, 贾俊涛, 张俊逸, 李钰金, 连鑫, 杨锡洪. 添加复合菌株快速发酵虾头制酱工艺优化[J]. 农业工程学报, 2018, 34(9): 306-312. DOI: 10.11975/j.issn.1002-6819.2018.09.038
    Xie Wancui, Yin Chao, Song Lin, Xu Zhiying, Jia Juntao, Zhang Junyi, Li Yujin, Lian Xin, Yang Xihong. Optimization of rapid fermentation processing of paste produced with shrimp head by adding mixed strains[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2018, 34(9): 306-312. DOI: 10.11975/j.issn.1002-6819.2018.09.038
    Citation: Xie Wancui, Yin Chao, Song Lin, Xu Zhiying, Jia Juntao, Zhang Junyi, Li Yujin, Lian Xin, Yang Xihong. Optimization of rapid fermentation processing of paste produced with shrimp head by adding mixed strains[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2018, 34(9): 306-312. DOI: 10.11975/j.issn.1002-6819.2018.09.038

    添加复合菌株快速发酵虾头制酱工艺优化

    Optimization of rapid fermentation processing of paste produced with shrimp head by adding mixed strains

    • 摘要: 为推进传统发酵水产调味品的产业化,提高生产效率,满足消费者需求,利用现代生物技术,研究虾头酱快速发酵工艺。选择从传统虾酱中分离得到的季氏毕赤氏酵母(Pichia gilliermondii)、黑曲霉(Aspergillus niger)以及购买植物乳杆菌(Lactobacillus planticola),作为外加复合菌株混合发酵,提高虾头酱风味。基于感官品评和氨基态含量分析,首先探索快速发酵杀菌方式及复合菌株接种比例,然后在单因素基础上,选择三因素三水平响应面优化法,对发酵温度、发酵时间及菌株接种量进行中心组合试验设计(Box-Behnken),建立数学模型。结果表明:酵母菌、乳酸菌及霉菌的最佳混合浓度比例为1∶5∶3,最佳工艺条件为:发酵温度53.6 ℃,发酵时间13.46 d,混合发酵剂接种量2.69 mL/100g。优化后进行验证最终工艺条件为:温度54℃,发酵时间14 d,接种量2.5 mL/100g,发酵制备虾头酱的感官评价得分为7.64,氨基态氮浓度为(0.82±0.04) mg/mL。研究结果为虾副产物的高值化利用及虾头酱的快速发酵生产提供产业化基础。

       

      Abstract: Abstract: Shrimp paste is a kind of traditional fermented aquatic product seasoning with delicious taste, and it contains various nutrients and is popular in coastal areas and Southeast Asian countries, and it is one of the commonly used seasonings. Shrimp paste is rich in protein, calcium, carotenoids and chitin. It has antioxidant activity, cholesterol lowering, blood pressure lowering and organism immunity enhancement, and it has a wide application space in the functional food field. However, the shrimp paste industry in China has the problems of long fermentation cycle and high salinity, which restricts the development of its industrialization. In this paper, shrimp head paste was prepared by inoculation with mixed strains, and the parameters of rapid fermentation process were optimized by response surface method (RSM), so as to achieve the goal of increasing the production rate and stable production. Microorganisms isolated from the traditional shrimp paste, such as saccharomycetes Pichia gilliermondii and mold fungus Aspergillus niger and the standard microorganisms Lactobacillus planticola purchased, were added as mixed strain to improve the flavor of shrimp head paste. Based on the sensory evaluation value and amino nitrogen content, the effect of different sterilization processes on shrimp head paste was compared, and the result showed the highest content of amino nitrogen and sensory evaluation value in shrimp head paste fermented after pasteurization. It shows that the fermentation degree is higher; based on the amino nitrogen content, the mixing ratios of the 3 kinds of microorganisms were investigated, and the results showed that the optimal mixing ratio of yeast, mold and lactic acid bacteria was 1∶5∶3. The conditions of shrimp head pasta fermented by mixed strains were optimized through the single factor experiment, and factors included fermentation temperature, fermentation time, and mixed strains inoculation. The result showed that fermentation temperature, fermentation time, and mixed strains inoculation had significant influence on the fermentation of shrimp head paste by mixed strains. And the suitable conditions in the fermentation of shrimp head paste were fermentation temperature of 50 ℃, fermentation time of 12 d, and mixed strains inoculation of 3 mL/100g. The conditions of shrimp head paste fermented by mixed strains were optimized through Box-Benhnken central composite experimental design based on the indicators of the sensory evaluation, and the optimized technological conditions were: fermentation temperature of 53.6 ℃, fermentation time of 13.46 d, and mixed strains inoculation of 2.69 mL/100g. These 3 factors affecting the sensory evaluation value in descending order were fermentation time, fermentation temperature, and mixed strains inoculation. The sensory evaluation value of shrimp head paste prepared under the optimum conditions was 7.64, and the relative error was 0.521% between predictive sensory evaluation value (7.68) and true sensory evaluation value. By comparing the changes in the flavor and amino nitrogen content between fast fermented shrimp head paste and traditional fermented shrimp paste, it can be found that the rapid fermentation process can make the product mature in a relatively short period of time to form a better flavor of shrimp head paste. This study provides an industrial basis for the rapid fermentation of shrimp head paste and effectively improves the high-value utilization of shrimp by-products.

       

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