刘朝霞, 牛文娟, 楚合营, 牛智有. 秸秆热解工艺优化与生物炭理化特性分析[J]. 农业工程学报, 2018, 34(5): 196-203. DOI: 10.11975/j.issn.1002-6819.2018.05.026
    引用本文: 刘朝霞, 牛文娟, 楚合营, 牛智有. 秸秆热解工艺优化与生物炭理化特性分析[J]. 农业工程学报, 2018, 34(5): 196-203. DOI: 10.11975/j.issn.1002-6819.2018.05.026
    Liu Zhaoxia, Niu Wenjuan, Chu Heying, Niu Zhiyou. Process optimization for straws pyrolysis and analysis of biochar physiochemical properties[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2018, 34(5): 196-203. DOI: 10.11975/j.issn.1002-6819.2018.05.026
    Citation: Liu Zhaoxia, Niu Wenjuan, Chu Heying, Niu Zhiyou. Process optimization for straws pyrolysis and analysis of biochar physiochemical properties[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2018, 34(5): 196-203. DOI: 10.11975/j.issn.1002-6819.2018.05.026

    秸秆热解工艺优化与生物炭理化特性分析

    Process optimization for straws pyrolysis and analysis of biochar physiochemical properties

    • 摘要: 以肥料化利用为目标,优化秸秆热解工艺,实现秸秆生物炭的高值化利用。该研究以水稻、小麦、玉米、油菜和棉花秸秆为原料,以炭化温度、保温时间和升温速率为因素进行正交试验,采用综合评分法优化热解工艺,并分析最优工艺条件下生物炭的理化特性。结果表明,影响秸秆生物炭品质因素的主次顺序为炭化温度、保温时间、升温速率。以生物炭的肥料化利用为目标,5种秸秆炭化的最优工艺参数组合是炭化温度500 ℃、保温时间30 min、升温速率10 ℃/min。在最优工艺条件下,5种秸秆生物炭的炭产率约为32%~38%,固定碳的质量分数大于45%,C元素的质量分数大于53%,N元素的质量分数为0.7%~2.5%,K元素的质量分数为3.41%~6.81%。生物炭表面有含氧官能团且内部有丰富的介孔结构。该研究为秸秆生物炭的肥料化利用提供数据支撑。

       

      Abstract: Abstract: Biochars are solid products from the pyrolysis of crop residues, and their physicochemical properties vary with the pyrolysis conditions and crop residue types. It is of great significance to optimize the pyrolysis process and to regulate the physicochemical properties for high-value utilization of biochars. In this study, rice straw, wheat straw, corn stover, rape stalk and cotton stalk were taken as raw materials. And the orthogonal experiment was designed for considering the carbonization temperature, holding time and heating rate. Then the comprehensive scoring method was used to optimize the pyrolysis process. At last, the physicochemical properties of biochar under optimal technological conditions were analyzed. The results showed that the main order of the quality factors affecting physiochemical properties was carbonization temperature, holding time and heating rate. The optimum combination of the five kinds of straw carbonization process parameters was that the carbonization temperature was 500℃, the holding time was 30 min, and the heating rate was 10℃·min-1. The yields of biochars under the optimal conditions were 37.38% for rice straw, 34.42% for wheat straw, 34.39% for corn stover, 32.74% for rape stalk and 37.87% for cotton stalk, respectively. Thermal analysis showed that most of cellulose, hemicellulose and lignin in the straws were decomposed when the carbonization temperature exceeding 500℃ and the biochars showed the higher stability under optimal conditions. Due to the difference of straw compositions, the residue content of five kinds of straw had the significant differences. Under the optimal conditions, the mass fraction of fixed carbon was more than 40% and the C element was greater than 53%. The mass fractions of the N and K were 0.7% - 2.5% and 3.41% - 6.81%, respectively. The H/C and O/C ratios of the biochars were lower than those of crop residues. The ratio of H/C was lower than 0.6 in the corn stover, rape stalk and cotton stalk biochar. Therefore the biochars can be used as soil additives or carbon sequestration materials. The mass fraction of P, K, Na, Ca and Mg of the biochars were more than those of original feedstocks. Especially, the mass fraction of K was from 3.41% to 6.81%. Therefore, the biochars could be used to improve soil nutrient levels and promote plant growth, particularly in potassium-deficient soil. Furthermore, oxygenic functional groups such as -COOH and -OH are found on the surface of biochars obtained under the optimal conditions by Fourier transform infrared spectra analysis, and the species of groups were similar. The BET surface area of rice straw biochar obtained under optimal conditions was 10.35 m2/g. The N2 adsorption and desorption isotherms of the rice biochar belong to the type Ⅳ of isotherms. The average diameter of pores in rice straw biochar was calculated by the Barrett-Joyner- Halenda model. It showed that some meso-pores and macro-pores with diameters were greater than 3 nm. The biochar surface had oxygen-containing functional groups and mesoporous structures, which had the potential of fertilizer utilization. The results could provide some theoretical basis for the efficient utilization of crop residue biochars.

       

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