于云海, 陈学庚, 温浩军. 秸秆粉碎与残膜集条联合作业机的研制与试验[J]. 农业工程学报, 2016, 32(24): 1-8. DOI: 10.11975/j.issn.1002-6819.2016.24.001
    引用本文: 于云海, 陈学庚, 温浩军. 秸秆粉碎与残膜集条联合作业机的研制与试验[J]. 农业工程学报, 2016, 32(24): 1-8. DOI: 10.11975/j.issn.1002-6819.2016.24.001
    Yu Yunhai, Chen Xuegeng, Wen Haojun. Development and experiment of straw chopping and plastic film strip-collection combined machine[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2016, 32(24): 1-8. DOI: 10.11975/j.issn.1002-6819.2016.24.001
    Citation: Yu Yunhai, Chen Xuegeng, Wen Haojun. Development and experiment of straw chopping and plastic film strip-collection combined machine[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2016, 32(24): 1-8. DOI: 10.11975/j.issn.1002-6819.2016.24.001

    秸秆粉碎与残膜集条联合作业机的研制与试验

    Development and experiment of straw chopping and plastic film strip-collection combined machine

    • 摘要: 地膜残留已经成为影响新疆棉区可持续发展的一个主要因素,而现有的残膜回收机具大多存在适应性差、工作效率低、回收的地膜含杂率高、结构复杂等问题。针对上述实际情况,该文提出了先将地膜集条再捡拾回收的分步作业思路,设计了一种用于秋后的秸秆粉碎与地膜集条联合作业机,主要由悬挂装置、动力传递系统、秸秆粉碎装置、秸秆输送装置、地膜集条装置、脱模装置等部件组成。该机采用抛送式秸秆粉碎装置,将粉碎的秸秆后抛至集条后的地面上,有利于残膜回收秸秆分离;采用仿形式地膜集条装置,适应性好,集条率高。样机试验结果表明,机具作业速度为5~7 km/h、刀轴转速为1 880 r/min、集条装置的转速在150~160 r/min时,平均工作效率可达到1.15 hm2/h,平均地膜集条率可达到92.6%;平均膜秆分离率可达90.5%;平均粉碎秸秆长度合格率可达97.5%,各主要参数均满足农艺和国家标准要求。该研究可为中国主要棉区的残膜污染治理提供参考。

       

      Abstract: Abstract: The plastic film mulch has the function of increasing soil temperature and preserving moisture, and it also can suppress weeds and maintain soil structure. Because of these special physical and chemical properties, agricultural mulching is extensively applied to cotton and other crops. Xinjiang is currently the largest cotton planting region in China, and all cotton cultivation involves film mulching. However, because plastic film itself is difficult to degrade and without scientific management and recovery in long-term use, a large amount of residual plastic film is left in the fields after harvesting, which has caused serious pollution problem to both the soil and the ecological environment. The mechanical collection of the plastic mulch is one of the effective ways to resolve plastic mulch pollution at present. Therefore, it is significant and urgent to study the residual film recovery methods and operation machines. Many kinds of mulching residues recovery machines have been developed and used, but there are some problems with the machines such as bad adaptability, low recovery rate, poor work efficiency in removing the collected film, and plastic films being easy to wind in cotton straw chopping, which needs further improvement for the machines. With a view to solving the above problems, a new method of operation step by step was proposed, which could collect plastic film in strip at first and then recover it, and a cotton straw chopping and plastic film strip-collection combined machine was designed. The machine mainly consisted of suspension device, power transmission system, straw chopping device, straw conveying device, strip-collection device, stripping device, and so on. Compared with the existing cotton straw chopping and plastic film collection combined machines, the machine proposed in this paper was simplified and efficient. The machine adopted the way of throwing cotton stalk into a certain height and distance to create a condition to separate cotton stalk from the residual film. Moreover, because of the ground profile modeling, this machine could be adapted to complex operating environments and operating requirements, and had a good performance on the strip-collection ratio. It could not only realize the straw chopper returning and the straw separation with plastic film, but also collect plastic film in strip with one operation, which ensured that it was easy to recover plastic film and recycle it. Based on the underlying theory analysis and experimental study, its basic structure and main parameters were determined, and the rational kinematic relationship among the knife-roller speed, the forward speed of unit, and the speed of strip-collection device was obtained by experiments. Field trials were conducted in Manas County of Xinjiang. The experiment results showed that the working efficiency could reach 1.15 hm2/h, plastic film collection stripe ratio was 92.6%, the straw chopping qualification rate was 97.5%, and the film-straw separation ratio was 90.5%, when the machine operating speed was 5-7 km/h, the cutter shaft speed was 1 880 r/min, and the speed of strip-collection device was 150-160 r/min, which could satisfy not only the agricultural requirements but also national standards. The research results can provide a reference to solve the problem of plastic film pollution in cotton-growing areas of China.

       

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