张卫鹏, 高振江, 肖红伟, 郑志安, 巨浩羽, 谢龙. 基于Weibull函数不同干燥方式下的茯苓干燥特性[J]. 农业工程学报, 2015, 31(5): 317-324. DOI: 10.3969/j.issn.1002-6819.2015.05.044
    引用本文: 张卫鹏, 高振江, 肖红伟, 郑志安, 巨浩羽, 谢龙. 基于Weibull函数不同干燥方式下的茯苓干燥特性[J]. 农业工程学报, 2015, 31(5): 317-324. DOI: 10.3969/j.issn.1002-6819.2015.05.044
    Zhang Weipeng, Gao Zhenjiang, Xiao Hongwei, Zheng Zhian, Ju Haoyu, Xie Long. Drying characteristics of poria cocos with different drying methods based on Weibull distribution[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2015, 31(5): 317-324. DOI: 10.3969/j.issn.1002-6819.2015.05.044
    Citation: Zhang Weipeng, Gao Zhenjiang, Xiao Hongwei, Zheng Zhian, Ju Haoyu, Xie Long. Drying characteristics of poria cocos with different drying methods based on Weibull distribution[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2015, 31(5): 317-324. DOI: 10.3969/j.issn.1002-6819.2015.05.044

    基于Weibull函数不同干燥方式下的茯苓干燥特性

    Drying characteristics of poria cocos with different drying methods based on Weibull distribution

    • 摘要: 为缩短干燥时间,克服茯苓块干燥后表面龟裂、易于破碎的缺陷,改善干燥品质;将自然晾晒、普通热风干燥、气体射流冲击干燥、真空脉动干燥4种技术应用于茯苓块的干燥,研究了茯苓的干燥特性;利用Weibull函数对其干燥曲线进行拟合并分析干燥过程,结合尺度参数、形状参数计算茯苓块的水分有效扩散系数、干燥活化能,并与Fick第二定律进行比较;测定了不同干燥条件下的破碎率、浸出物质量分数;并基于能耗、尺度参数、破碎率、浸出物质量分数对3种人工干燥方式进行了综合评价。结果表明:1)茯苓块在4种干燥方式下均表现为降速干燥,但普通热风干燥、真空脉动干燥前期存在升速段;2)Weibull函数能够准确拟合不同干燥方式下的干燥曲线;尺度参数随着温度、风速的增加而减小;形状参数与干燥方式有关,普通热风、真空干燥的形状参数值均大于1,气体射流干燥的形状参数值均小于1;3)基于Weibull函数计算水分有效扩散系数、干燥活化能,可克服Fick第二定律只适用于降速干燥的缺陷;估算的水分扩散系数范围为3.90×10-9~20.40×10-9 m2/s;干燥活化能为29.45~40.09 kJ/mol,且不同干燥方式间的活化能存在差异;4)不同干燥方式下茯苓块破碎率存在显著性差异(p<0.05);真空脉动与自然晾晒的破碎率均低于5.00%;试验参数范围内,气体射流的温度、风速与破碎率无相关关系,破碎率均值为62.68%;普通热风干燥方式下,破碎率随温度的升高而增大;5)真空脉动干燥方式下浸出物质量分数最高,为4.54%~4.75%;综合评价结果表明茯苓块的干燥宜采用真空脉动干燥技术。该研究探索了不同干燥技术下茯苓块的干燥特性和品质,为选择合适的干燥工艺提供了理论依据。

       

      Abstract: Abstract: Poria cocos is a traditional Chinese herbal medicine. It generally takes almost 7 days to be dried by traditional natural drying, and it is sensitive to microbial spoilage during drying. Poria cocos blocks (15 mm×15 mm×15 mm) are easily broken at the traditional hot air drying, such as oven drying. There are many drying methods, but we don’t know how to choose the method quickly. The knowledge of different drying mechanism is necessary for heat and moisture transportation, energy savings and quality of product. To study the drying characteristics of poria cocos, overcom the drawbacks of poria cocos blocks which is easily broken and surface cracking after drying, improve the quality of dried poria cocos and shorten its drying time, the nature drying, oven drying ,air impingement drying, pulsed vacuum drying approaches were applied to poria cocos drying. The Weibull distribution model was applied to the drying process under different drying methods and the results were analyzed. Combined with the GB-4857.5 T–1992《Droping test method》and《Pharmacopoeia of People’s Republic of China》, the broken rate and extractum of poria cocos at different drying conditions were tested. The moisture effective diffusivity velocity and the activation energy were also calculated based on the scale parameter and shape parameter, and compared with Fick’s second law. A comprehensive evaluation was also carried out for kinds of artificial drying methods based on the utilization rate of energy consumption, scale parameter, broken rate, extractum. The main results are as following: 1)four drying methods drying process all occurred in the falling rate period without constant speed stage, but oven drying and pulsed vacuum drying had the up-stage at the starting; 2) Weibull function can fit the drying curve of different methods accurately. Scale parameter decreased with the increasing temperature and air velocities. The shape parameter was related to the drying method, the shape parameter of oven drying and vacuum drying was higher than 1,and the air impingement drying’s shape parameter was lower than 1; 3) the moisture effective diffusivity velocity and the activation energy were calculated based on the Weibull function, it can overcome the defects that the Fick's second law only was applied to the falling rate drying; The moisture effective diffusivity of poria cocos was 3.90×10-9-20.40×10-9 m2/s; the activation energy was 29.45-40.09 kJ/mol, but there were differences among different drying methods; 4) the broken rate of poria cocos blocks exhibited significant difference for different drying methods, the broken rate of nature drying and vacuum drying was lower than 5.00%; At the range of testing parameters, temperature and air velocities didn’t have significantly impact on the broken rate, The average was 62.68%; The broken rate increased with the rising temperature at oven drying; and 5) the extractum of poria cocos dried by pulsed vacuum method was most than others, and it ranged from 4.54% to 4.75%. Comprehensive evaluation results showed that the best drying method is pulsed vacuum drying. The results provide a reference for the application of Weibull distribution on poria cocos drying and help people gain the best drying method.

       

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