耕整播一体机鲨鱼背鳍仿生刀片设计与试验

    Design and test of shark dorsal fin bionic blade of tillage and seeding machine

    • 摘要: 为解决耕整播一体机作业过程中面临的土壤回填和碎土效果不佳,以及耕作阻力较大等问题,该研究基于鲨鱼背鳍的轮廓曲线设计了一种仿生直刃旋耕刀。通过高斯方程对背鳍轮廓进行拟合,结果显示拟合决定系数R2接近1且残差平方和SSE(sum of squares of the residuals)值接近0,验证了所用函数方程的优越性及数据预测的准确性。借助离散元仿真软件,以刀辊回转速度n、机具前进速度v和耕作深度h为因素,以回填率Pr、碎土率I和耕作阻力F为指标,进行二次正交旋转组合仿真试验。结果显示,当刀辊回转速度为241 r/min,机具前进速度为0.65 m/s,耕作深度为120 mm时,仿生旋耕刀-土壤颗粒接触模型具有最优解。室内土槽试验进一步验证,仿生旋耕刀回填率为84.34%,碎土率为79.7%,平均耕作阻力为87.25 N,在同等运动参数条件下相较于直刃刀、弯形刀和凿形刀,回填率分别提升了11.98%、36.62%、23.2%;碎土率分别提升了15.07%、6.89%、10.32%;耕作阻力分别降低了15.59%、28.83%、24.38%,并且各指标与仿真结果的相对误差分别为3.7%、3.2%和4.5%,仿真试验和室内土槽试验结果表明仿生旋耕刀在减少耕作阻力的同时,可提高带状旋耕作业的回填率和碎土率,验证了设计的正确性。研究结果可为带状旋耕装置的研发与优化提供支撑。

       

      Abstract: A plowing, leveling, and seeding integrated machine has been prevalently used in modern agriculture in recent years. However, the suboptimal soil backfilling and soil fragmentation can be caused along with the relatively high tillage resistance during operation. In this study, an attempt has been made to design the straight blade of the rotary tillage with the bionic dorsal fin structure. The inspiration was also drawn from the contour curve of the shark's dorsal fin. The unique biological features of the sharks were employed to enhance the performance of the agricultural machinery. The contour of the dorsal fin was analyzed to fit the Gaussian equation. A series of calculations was finally carried out to verify this bionic blade. The results show that the R² value was extremely close to 1, and the SSE value approached 0. The function equation and fitting were selected for the high accuracy of the data prediction. A precise fitting was more accurately represented for the contour of the dorsal fin. The bionic blade of the rotary tillage was obtained after representation. A quadratic orthogonal rotation experiment was conducted using the discrete element method. The rotary speed of the blade roller, n, the forward speed of the machine, v, and the tillage depth, h were selected as the influencing factors, while the backfilling rate, P, the soil fragmentation rate, I, and the tillage resistance, F were chosen as the evaluation indicators. The performance of the bionic blade was then obtained under different operating conditions. An optimal combination of the operating parameters was achieved for the contact model between the bionic rotary tillage blade and soil particles, where the rotary speed of the blade roller reached 241 r/min, the forward speed of the machine was set at 0.65 m/s, and the tillage depth was maintained at 120 mm. The bionic blade was also operated most efficiently in the optimal state. There was an excellent balance between soil backfilling, fragmentation, and tillage resistance. An indoor test was carried out on the soil trough. The performance of the bionic blade was validated after the test. The test results show that the backfilling rate of the bionic blade was 84.34%, the soil fragmentation rate was 79.7%, and the average tillage resistance was 87.25 N. The bionic blade demonstrated the remarkable advantages compared with the straight, curved, and chisel-shaped blade. Specifically, the backfilling rate increased by 11.98%, 36.62%, and 23.2%, respectively; The soil fragmentation rate was enhanced by 15.07%, 6.89%, and 10.32%, respectively; The tillage resistance decreased by 15.59%, 28.83%, and 24.38%, respectively. Additionally, the relative errors between each index and the simulation were 3.7%, 3.2%, and 4.5%, respectively, indicating a high degree of consistency between the simulation and the test. In conclusion, both the simulation and the indoor soil trough test indicate that the bionic rotary tillage blade effectively reduced the tillage resistance, while there was a significant improvement in the backfilling rate and soil fragmentation rate of the rotary tillage. The finding can also provide a valuable blueprint to optimize the strip rotary tillage device in agricultural machinery.

       

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