苏俊烽, 程建军. 玉米挤压淀粉酶法改性制膜的工艺优化[J]. 农业工程学报, 2010, 26(12): 367-372.
    引用本文: 苏俊烽, 程建军. 玉米挤压淀粉酶法改性制膜的工艺优化[J]. 农业工程学报, 2010, 26(12): 367-372.
    Su Junfeng, Cheng Jianjun. Optimization of pullulanase hydrolysis technology in processing modified extrusion starch films[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2010, 26(12): 367-372.
    Citation: Su Junfeng, Cheng Jianjun. Optimization of pullulanase hydrolysis technology in processing modified extrusion starch films[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2010, 26(12): 367-372.

    玉米挤压淀粉酶法改性制膜的工艺优化

    Optimization of pullulanase hydrolysis technology in processing modified extrusion starch films

    • 摘要: 为了提高可降解性玉米淀粉膜的力学性能,并获得玉米挤压淀粉酶法改性制膜的最适工艺参数,该研究以普鲁兰酶为酶制剂来改善玉米挤压淀粉膜,以酶作用温度、pH值、酶添加量、酶解时间及玉米挤压淀粉浓度为试验因子,膜的抗拉强度为响应值,采用中心旋转组合试验设计进行试验。结果表明:5个因素对酶改性挤压淀粉膜抗拉强度的影响大小依次为玉米挤压淀粉浓度>酶添加量>酶解时间>pH值>酶作用温度;最佳酶解制膜工艺条件为:酶作用温度46.57℃,pH值4.44,酶添加量6.63 u/g,酶解时间9.31 h,玉米挤压淀粉浓度7.00%,在此条件下,膜抗拉强度的预测值为24.3654 MPa,验证试验所得膜抗拉强度为24.2539 MPa,比未改性膜的抗拉强度提高了338.01%。回归方程的预测值和试验值差异不显著,所得回归模型拟合情况良好,达到设计要求。膜的抗拉强度与酶解挤压淀粉中直链淀粉含量之间存在极显著正相关关系,相关系数为0.863。

       

      Abstract: In order to enhance the mechanical properties of the biodegradable corn starch films, the pullulanase and extruded corn starch were used to prepare films. Optimized technology for preparing biodegradable film was studied by the central composite rotatable design with five variables of pH, temperature, time, the dosage of pullulanase and extruded corn starch. The tensile strength of film was as the evaluation index. The results indicated that the effect order of five factors on the tensile strength of film was as follows: dosage of extruded starch, dosage of pullulanase, time, pH, temperature. With 46.57℃ reaction temperature, 4.44 pH, 6.63 u/g pullulanase, 9.31 h reaction time and 7.00% extruded corn starch, the predicted value of the film tensile strength was the highest (24.3654 MPa), whereas, the experimental value was 24.2539 MPa, which increased by 338.01% compared with the native corn starch film. The RSM-predicted tensile strength and the experimental tensile strength of modified extrusion starch films were not significantly different from each other. The results showed that the empirical model developed by response surface methodology was adequate to describe the relationships between the factors and response values. The tensile strength of modified extrusion corn starch film had extra significantly positive correlation with amylose content of modified extrusion starch (r = 0.863, P<0.01).

       

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