杜欣怡, 桂锦明, 施正香, 赵婉莹. 拴系牛舍固液分离自动清粪系统设计[J]. 农业工程学报, 2023, 39(3): 16-22. DOI: 10.11975/j.issn.1002-6819.202211224
    引用本文: 杜欣怡, 桂锦明, 施正香, 赵婉莹. 拴系牛舍固液分离自动清粪系统设计[J]. 农业工程学报, 2023, 39(3): 16-22. DOI: 10.11975/j.issn.1002-6819.202211224
    DU Xinyi, GUI Jinming, SHI Zhengxiang, ZHAO Wanying. Design of an automatic fecal-cleaning system with solid-liquid separation in tethered cattle shed[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2023, 39(3): 16-22. DOI: 10.11975/j.issn.1002-6819.202211224
    Citation: DU Xinyi, GUI Jinming, SHI Zhengxiang, ZHAO Wanying. Design of an automatic fecal-cleaning system with solid-liquid separation in tethered cattle shed[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2023, 39(3): 16-22. DOI: 10.11975/j.issn.1002-6819.202211224

    拴系牛舍固液分离自动清粪系统设计

    Design of an automatic fecal-cleaning system with solid-liquid separation in tethered cattle shed

    • 摘要: 为提升牛舍粪污收集与处理效率,该研究基于奶牛体尺与粪便特性,设计了一套舍内固液分离的传送带自动清粪系统,分析了拴系饲养模式下奶牛体尺与粪便落点的相关性,比较了固液分离时不同过滤孔径对固形物含水率、滤液浊度与沉淀物体积的影响,并经有限元分析模拟了奶牛踩踏时系统的形变情况。结果表明,奶牛躯体长度与粪便落点位置呈极显著正相关(P<0.01),躯体长度在1.60~1.75 m的泌乳期奶牛占总数的75.4%,当试验牛舍的粪沟宽度为40 cm时,该范围内完全排泄至粪沟的奶牛比例为79.4%。对于躯体长度过长或过短的奶牛,适宜的颈部挡杆高度可有效规范其排泄位置(P<0.01),提升粪污收集效率。奶牛排泄行为的模拟试验证明,过滤孔径为9 mm时可实现最佳固液分离效果。经有限元分析模拟计算,系统载荷时的最大形变为1.138 cm。研究结果为牛舍自动清粪和实施固液分离提供了数据支撑与技术参考。

       

      Abstract: Manual cleaning of feces still remains in many cattle sheds at present. The architectural structure and breeding form cannot fully meet the large-scale production in recent years. Various pathogenic bacteria in feces can also be easy to contaminate the shed and body surface of cattle, leading to lameness and air pollutants. Besides, the independent solid-liquid separation has been a huge hindrance to promoting manure treatment in modern dairy farming. In this study, an automatic fecal-cleaning system was designed with the solid-liquid separation in tethered cattle shed. The new system was installed in the waste ditch, at the end of which a septic tank was built in this case. Specifically, the excrement fell on the conveyer belt, where the liquid flew out through the filter hole on the belt. The electric machine was installed to avoid corrosion at the beginning of the ditch. The solid matter on the belt was moved and fell into the septic tank, as the conveyer belt was driven by the electric machine through the chains and rollers. Belt tensioner and carrier rollers were assembled to prevent skidding and deflection, and further to ensure the smooth running of the system. A trial test was also carried out to obtain the related parameters of the system at an experimental dairy farm in Yangzhou, Jiangsu Province, China in June 2022. A tethered cow shed and all healthy cows were selected as the research objects. The body measurements were performed on the 30 heads of replacement cows and 69 heads of lactating cows. The results indicate that the body length was more outstanding to reflect the individual differences than the body height at the late stage of cows' growth. The lactating cows shared 75.4% of the total body length in the size of 1.60-1.75 m. The body length showed a significant positive correlation with the feces drop point of cows (P<0.01). If the width of the waste ditch was 40 cm, 79.4% of cows were within the scale excreting completely into the waste ditch. Once the body length of cattle was too long or short, the neck lever lifting or lowering was valid to regulate the excretion position (P<0.01). Thus the efficiency of fecal cleaning was promoted during this time. A simulation experiment of cow's excretion was conducted to test the moisture content of solid matter, the turbidity of filtrate dilution, and the precipitation volume, in order to compare the filtration effect with different hole diameters. Nevertheless, the filter holes were congested by the feces, as the water fell straight on the solid matter if the hole diameter was shorter than 8 mm. Therefore, the belts were introduced to the different degrees of standing water. The filtration effect of the 8 mm group was not as good as 9, and 10 mm, because of the surface tension of the filtrate. More importantly, the 10 mm group was significantly higher than the 9 mm one, in terms of the precipitation volume in the filtrate. Therefore, 9 mm was proven to be the most suitable diameter for the filter hole. The intensity was calculated as 0.57 MPa far within the tensile strength of the polyvinyl chloride belt, when a hoof stepped on the belt, according to the weight of a cow and the area of a cow's hoof. Furthermore, the finite element analysis was carried out to calculate the loading density of the system. The maximum deformation was 1.138 cm for the belt with the carrier rollers. The frequency and running speed of the system were also adjusted in practical application, according to the specific situation of cattle's excretion. The automatic fecal-cleaning system can be expected to realize the solid-liquid separation in cattle sheds. A suitable design of the waste ditch and the cow bed can be greatly conducive to improving the efficiency of cleaning. This finding can provide data support and technical reference to optimize effective waste treatment.

       

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