龚中良, 王鹏凯, 李大鹏, 易宗霈, 刘豪, 文韬, 张镇. 多温区网带式干燥机热流场分析与结构优化[J]. 农业工程学报, 2021, 37(18): 40-47. DOI: 10.11975/j.issn.1002-6819.2021.18.005
    引用本文: 龚中良, 王鹏凯, 李大鹏, 易宗霈, 刘豪, 文韬, 张镇. 多温区网带式干燥机热流场分析与结构优化[J]. 农业工程学报, 2021, 37(18): 40-47. DOI: 10.11975/j.issn.1002-6819.2021.18.005
    Gong Zhongliang, Wang Pengkai, Li Dapeng, Yi Zongpei, Liu hao, Wen tao, Zhang zhen. Analysis and structure optimization of the temperature and flow fields of the belt dryer with multi-temperature zones[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2021, 37(18): 40-47. DOI: 10.11975/j.issn.1002-6819.2021.18.005
    Citation: Gong Zhongliang, Wang Pengkai, Li Dapeng, Yi Zongpei, Liu hao, Wen tao, Zhang zhen. Analysis and structure optimization of the temperature and flow fields of the belt dryer with multi-temperature zones[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2021, 37(18): 40-47. DOI: 10.11975/j.issn.1002-6819.2021.18.005

    多温区网带式干燥机热流场分析与结构优化

    Analysis and structure optimization of the temperature and flow fields of the belt dryer with multi-temperature zones

    • 摘要: 为实现连续式干燥机温度分区要求,该研究设计了一种基于分层孔板送风的四层网带式干燥机。首先,采用计算流体力学(Computational Fluid Dynamics,CFD)方法优化了气流分配室出风孔结构参数;并以油茶籽为干燥对象,基于油茶籽干燥动力学特性,建立了干燥机CFD模型,以温度不均匀系数作为单层温度均匀性、温度分层偏离度作为分层温度显著性的评价指标,研究了送风温度自上而下逐层递减和递增两种工况下其内部温度场分布规律。研究结果表明,在送风温度递减和递增两种工况下,自上而下各层温度不均匀系数分别为3.08%、2.00%、1.89%、1.60%和2.37%、2.04%、2.42%、3.31%,递减工况下温度分层偏离度为4.94%,递增工况下温度分层偏离度为3.57%。可有效实现温度分区的功能。为了进一步优化干燥机温度均匀性和温度分层有效性,为每一层气流分配室设置阻流板。结构优化后,对于温度递减和递增工况,各层温度不均匀系数的降幅分别达到了13.0%~66.3%和24.0%~51.7%,温度分层偏离度降幅分别达到了10.9%和10.1%,分层温度均匀性和温度分区效果得到改善。研究结果可为网带式干燥机进行分区可控变温干燥提供参考依据。

       

      Abstract: Abstract:Variable temperature during drying can usually be utilized to improve agricultural product quality in recent years. However, it is difficult to control intentionally the temperature distribution inside traditional multi-layer belt dryers. In this study, a novel type of belt dryer was proposed to select proper structural parameters of the air distribution chamber, further evaluating the performance of the new dryer. Four layers of conveyor belts were also added into the air distribution chamber, under which to supply directly hot air for drying products. Firstly, computational fluid dynamics (CFD) was used to optimize the structural parameters of air outlets in a single air distribution chamber, thereby reducing the velocity non-uniformity coefficient (VNUC). The specific structural parameters included the diameter of the outlet orifice, the distance between orifices, and the arrangement of orifices. Secondly, a CFD model was developed for the whole belt dryer with optimized structure parameters of air distribution chambers. Specifically, the drying material was selected as Camellia oleifera seeds, which were granular suitable for belt dryers. A porous media model was also adopted to evaluate the drying effect of seeds on airflow distribution, considering that the material absorbed the heat from surrounding air, according to the drying kinetics of the material. Thirdly, two typical profiles of air temperature were determined for the inlet of each air distribution chamber, including the inlet temperature increasing layer by layer from top to bottom, while the decreasing counterpart. Finally, two evaluation indicators were defined, including the temperature non-uniformity coefficient (TNUC) and temperature stratification deviation (TSD). The TNUC was used to evaluate temperature uniformity adjacent to each conveyor belt, while the TSD indicated to what extent the actual temperature deviated from the set one. The simulation results show that the distance between orifices presented the most significant effect on air distribution. There was no marked effect on the diameter of the outlet orifice, and the arrangement of orifices. Subsequently, the optimal combination of structural parameters was obtained, where the minimum VNUC was achieved concurrently. Additionally, the independent temperature control can be expected to be effectively realized for each layer inside the dryer during the simulation. In particular, the TNUC of each layer from top to bottom were 3.08%, 2.00%, 1.89%, and 1.60% under the decreasing inlet temperature profile, whereas, 2.37%, 2.04%, 2.42%, and 3.31% under the increasing one. Specifically, the TSDs were 4.94% and 3.57% under the above two profiles, respectively. Furthermore, it was also found that the uniformity and deviation of temperature can be further improved by installing the deflector horizontally in the middle of each layer. Consequently, the deflector decreased the TNUC of each layer by 21.1%、13.0%、31.2%、66.3% for the decreasing profiles, and 34.2%、24.0%、29.3%、51.7% for the increasing one, respectively, whereas, the TSDs were reduced by 10.9% and 10.1%, respectively, compared with the original structure. This finding can provide a valuable reference for the multi-layer belt dryers to perform variable temperature drying with independent temperature control for different zones.

       

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