谢永康, 郑志安, 刘大会, 黄璐琦, 王升, 高振江, 刘嫣红. 真空脉动蒸制对天麻升温速率与品质的影响[J]. 农业工程学报, 2020, 36(7): 307-315. DOI: 10.11975/j.issn.1002-6819.2020.07.036
    引用本文: 谢永康, 郑志安, 刘大会, 黄璐琦, 王升, 高振江, 刘嫣红. 真空脉动蒸制对天麻升温速率与品质的影响[J]. 农业工程学报, 2020, 36(7): 307-315. DOI: 10.11975/j.issn.1002-6819.2020.07.036
    Xie Yongkang, Zheng Zhian, Liu Dahui, Huang Luqi, Wang Sheng, Gao Zhenjiang, Liu Yanhong. Effects of pulsed vacuum steaming on the heating rate and quality of Gastrodia elata[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2020, 36(7): 307-315. DOI: 10.11975/j.issn.1002-6819.2020.07.036
    Citation: Xie Yongkang, Zheng Zhian, Liu Dahui, Huang Luqi, Wang Sheng, Gao Zhenjiang, Liu Yanhong. Effects of pulsed vacuum steaming on the heating rate and quality of Gastrodia elata[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2020, 36(7): 307-315. DOI: 10.11975/j.issn.1002-6819.2020.07.036

    真空脉动蒸制对天麻升温速率与品质的影响

    Effects of pulsed vacuum steaming on the heating rate and quality of Gastrodia elata

    • 摘要: 为解决天麻常压蒸制存在的升温速率慢、设备自动化程度低等问题,该研究将真空脉动蒸制技术应用于天麻蒸制,研究了脉动比(真空时间/常压时间)和脉动循环次数对切半天麻升温速率、质量损失率、黏性、多酚氧化酶(polyphenol oxidase,PPO)活性和有效成分天麻素(gastrodin,GA)、对羟基苯甲醇(p-hydroxybenzyl Alcohol,HA)、巴利森苷A(Parishin A,PA)、巴利森苷B(Parishin B,PB)的影响,基于切半天麻真空脉动蒸制规律,进一步探究了适宜天麻块根真空脉动蒸制的工艺参数。结果表明:相同脉动次数,真空度为85 kPa,常压绝对压力为110 kPa,脉动比为20:130时,天麻升温速率最大,为4.40 ℃/min,较常压蒸制提高了27.54%;天麻蒸制后,质量均有一定损失,其质量损失率随脉动次数增加而增大;蒸制后天麻淀粉糊化,致使黏性增加,其黏性增加率与天麻淀粉糊化程度相关;天麻蒸制后,PPO相对活性均降低,蒸至相同中心温度时,真空脉动蒸制后天麻PPO相对活性比常压蒸制低11.2%;蒸制后天麻GA含量均增加,而PA含量则降低,HA和PB含量未表现出规律性变化;蒸至相同中心温度时,真空脉动蒸制后切半天麻GA增加率较常压蒸制提高了77.97%,且20:130脉动比下脉动3次,切半天麻中心温度为77 ℃时,GA增加率最大,为192.48%;蒸至相同程度,天麻块根与切半天麻所对应的中心温度相同,其所需脉动循环次数是切半天麻的2倍。 综上分析,20:130脉动比下脉动循环蒸至天麻中心温度为77~78 ℃时,天麻品质较优,该研究可为天麻真空脉动蒸制提供技术支持。

       

      Abstract: Abstract: A dried Gastrodia elata (G. elata) is an important traditional Chinese herb. The steaming step is used to process the fresh G. elata into dried one. However, the small heating rate and low equipment automation occurred in the existing technology of atmospheric pressure steaming for G. elata. In this study, a novel technology of pulsed vacuum steaming was applied to steam G. elata, and the related steaming parameters were investigated, including the effects of pulsation ratios (vacuum time (s): atmospheric pressure time (s) 20:130, 25:130, 30:130, 20:110 and 20:150) and the number of pulsation cycles (1-4) on the heating rate, the mass loss rate, viscosity, PPO relative activity and active ingredients ((gastrodin, GA), (p-hydroxybenzyl alcohol, HA), (parishin A, PA), (parishin B, PB)) for the longitudinal bisection of G. elata, as well for the G. elata root. The variations in quality were studied compared with the samples after the atmospheric pressure steaming. The maximum average heating rate of G. elata was 4.40 ℃/min when the pulsation ratio was 20:130 at the same number of pulsation cycles, about 27.54% higher than that of the atmospheric pressure steaming (3.45 ℃/min) under the vacuum degree of 85 kPa and atmospheric absolute pressure of 110 kPa. Since the masses of all G. elata reduced after steaming, the rate of mass loss increased with the number of pulsation cycles. Compared with the fresh G. elata, the PPO activity decreased, while the viscosity increased after the pulsed vacuum steaming. Since the gelatinization occurred during steaming, the increase rate of the G. elata viscosity was related to the gelatinization degree of G. elata starch. At the same central temperature, the inhibition effect of the pulsed vacuum steaming was better than that of the atmospheric pressure steaming, reducing by 11.2%. Because a complex phase transformation also occurs, the GA can be obtained by breaking ester bond during the steaming process of G. elata. Therefore, the GA increased, while PA decreased after steaming. However, the contents of HA and PB in G. elata were not changed regularly due to the complex transformation of internal components. The maximum average heating rate of the G. elata can be achieved under the optimum pulsation ratio of 20:130 at the same pulsation times. The maximum increase rate was 192.48 % for the GA at the pulsation ratio of 20:130 for three cycles. When the G. elata was steamed at the same core temperature, the increase rate of the GA after the vacuum pulsation steaming (58.07%) was 77.97% higher than that of after atmospheric pressure steaming (32.63%). To the same steaming extent, the number of pulsating cycles that needed for the G. elata root was twice that for the longitudinal bisection of G. elata, while the same core temperature was observed for the maximum GA content of G. elata root compared with that of the longitudinal bisection. Therefore, the quality of the G. elata can be preserved better when the core temperature of the GA root reaches 77-78 ℃ under the pulsation ratio of 20:130. This finding can provide a sound technical support for the pulsed vacuum steaming of G. elata.

       

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