丁幼春, 朱凯, 王凯阳, 刘晓东, 杜超群. 薄面激光-硅光电池中小粒径种子流监测装置研制[J]. 农业工程学报, 2019, 35(8): 12-20. DOI: 10.11975/j.issn.1002-6819.2019.08.002
    引用本文: 丁幼春, 朱凯, 王凯阳, 刘晓东, 杜超群. 薄面激光-硅光电池中小粒径种子流监测装置研制[J]. 农业工程学报, 2019, 35(8): 12-20. DOI: 10.11975/j.issn.1002-6819.2019.08.002
    Ding Youchun, Zhu Kai, Wang Kaiyang, Liu Xiaodong, Du Chaoqun. Development of monitoring device for medium and small size seed flow based on thin surface laser- silicon photocell[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2019, 35(8): 12-20. DOI: 10.11975/j.issn.1002-6819.2019.08.002
    Citation: Ding Youchun, Zhu Kai, Wang Kaiyang, Liu Xiaodong, Du Chaoqun. Development of monitoring device for medium and small size seed flow based on thin surface laser- silicon photocell[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2019, 35(8): 12-20. DOI: 10.11975/j.issn.1002-6819.2019.08.002

    薄面激光-硅光电池中小粒径种子流监测装置研制

    Development of monitoring device for medium and small size seed flow based on thin surface laser- silicon photocell

    • 摘要: 针对油菜、小麦等中小粒径种子在播种过程中难以兼容监测的问题,该文采用光层厚度约为1 mm的薄面激光发射模组和硅光电池的光伏效应原理设计了一种中小粒径种子流监测装置。根据薄面激光模组发射角度与硅光电池对角线长度计算出种子监测区域大小以及监测区域的具体位置,明确了监测装置的导管内径、导管中心线位置、薄面激光发射模组与硅光电池的相对位置等结构参数。对种子穿越薄面激光层所需时间进行分析,油菜种子的穿越响应信号在3 ms以内完成,小麦种子的穿越响应信号在7 ms以内完成。对种子的穿越响应信号进行隔直通交、双级放大、半波整流、电压比较、单稳态触发转化为单脉冲信号,作为单片机外部中断源进行计数,获得播量信息,实现了中小粒径种子流无碰撞检测。油菜精量排种器台架试验和小麦数粒仪试验表明:在排种频率8.4~32.1 Hz范围内,油菜种子的监测准确率不低于98.1%,在排种频率21.5~31.2 Hz范围内,小麦种子的监测准确率不低于95.1%。田间播种试验结果表明:在田间正常排种频率范围内,油菜种子的监测准确率不低于98.6%,小麦种子的监测准确率不低于95.8%,光照条件、机具振动对监测精度无影响。

       

      Abstract: Abstract: Rapeseed and wheat are important oil and food crops in china, the sowing dates of them are adjacent, and planting area ranks in the forefront of the world. Precision combined seeding can improve working efficiency, reduce operating costs, increase farmer's income. Monitoring the sowing process is one of the trends in the development of intelligent seeders. The sowing process of the precision planter for rapeseed and wheat is completely closed, miss seeding caused by various factors in the field can not be corrected in time. It is of great practical significance to study a seed flow monitoring device for medium and small particle size monitoring the sowing process real time, so as to improve the intelligence level of the precision planter for rapeseed and wheat. In recent years, domestic and foreign scholars carried out many related studies on miss seeding and reseeding detection system mainly for potato, corn, wheat and other large and medium seeds. Few studies have focused on miss seeding and reseeding detection system for rapeseed and other small seeds because of its small size, light weight and high seeding frequency. Rapeseed and wheat are both seeding at high frequencies, but the rapeseed size is small(average particle size 0.8-2.2 mm), wheat size is larger(average length 6.25 mm, width 3.33 mm, thickness 3.07 mm), it is difficult for them to achieve compatible detection. In order to solve the above problems, a small and medium size seed flow monitoring device was designed based on the principle of photovoltaic effect of thin surface laser and silicon photocell in this paper. A thin surface laser emitting module with a thickness of about 1 mm and a photovoltaic effect produced by a silicon photocell were used. According to the emission angle of thin laser module and the diagonal length of silicon photocell, the size of seed monitoring area and the specific location of monitoring area were calculated, the structure parameters of the monitoring device, such as the inner diameter of the catheter, the position of the catheter center line, the relative position of thin laser module and silicon photocell, were defined. The time required for seeds to pass through the thin laser layer was analyzed. The response signal of rapeseed was completed within 3 ms and that of wheat seeds was completed within 7 ms. The response signal of seed crossing was transformed into single pulse signal by means of isolated direct traffic, double-stage amplification, half-wave rectification, voltage comparison and monostable trigger, and as an external interrupt source of single chip computer, thus the seeding information was counted, and the collision-free detection of small and medium sized seed flow was realized. Testing results of seed metering device metering at different revolving speed and counting instrument metering with high frequency showed that in the seeding frequency range of 8.4 to 32.1 Hz, the monitoring accuracy of rapeseed was not less than 98.1%, in the seeding frequency range of 21.5 to 31.2 Hz, the monitoring accuracy of wheat was not less than 95.1%. The results of field experiments showed that the device could monitor the seeding amount of small and medium sized seeds in real time, and the field light and vibration of machine had no effects on the monitoring accuracy.

       

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