陈进, 王月红, 练毅, 汪树青, 刘新怡. 高频电容式联合收获机谷物含水量在线监测装置研制[J]. 农业工程学报, 2018, 34(10): 36-45. DOI: 10.11975/j.issn.1002-6819.2018.10.004
    引用本文: 陈进, 王月红, 练毅, 汪树青, 刘新怡. 高频电容式联合收获机谷物含水量在线监测装置研制[J]. 农业工程学报, 2018, 34(10): 36-45. DOI: 10.11975/j.issn.1002-6819.2018.10.004
    Chen Jin, Wang Yuehong, Lian Yi, Wang Shuqing, Liu Xinyi. Development of on-line monitoring device of grain moisture content in combine harvester with high frequency capacitance[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2018, 34(10): 36-45. DOI: 10.11975/j.issn.1002-6819.2018.10.004
    Citation: Chen Jin, Wang Yuehong, Lian Yi, Wang Shuqing, Liu Xinyi. Development of on-line monitoring device of grain moisture content in combine harvester with high frequency capacitance[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2018, 34(10): 36-45. DOI: 10.11975/j.issn.1002-6819.2018.10.004

    高频电容式联合收获机谷物含水量在线监测装置研制

    Development of on-line monitoring device of grain moisture content in combine harvester with high frequency capacitance

    • 摘要: 为实现联合收获机谷物含水率在线测量,使智能测产更加精确、收获速度更加合理,该文研制了高频电容式谷物含水率在线监测装置。利用有限元分析软件COMSOL Multiphysics,建立电容极板模型,针对电容极板的厚度、极板间距、相对面积对边缘效应的影响进行了三因素三水平正交优化仿真,根据仿真结果选择极板厚度0.15 mm、极板间距20 mm、极板间相对面积3 000 mm2的紫铜板作为电容极板。以STM32F103系列微处理芯片为核心构建了谷物含水率在线监测装置,设计了由电源模块、高频激励信号、交流小信号放大电路、电容极板、信号调理电路、均方根转换电路等组成的传感器检测电路。为了更加准确地监测出谷物含水率、简化电路结构、降低成本,分别对不同频率信号源进行了Multisim仿真和试验验证,最终选取10 MHz的高频信号为监测装置激励信号。该装置能对谷物含水率进行在线监测、实时显示以及存储。对谷物含水率在线监测装置分别进行了室内静态监测和田间在线监测试验,结果表明:室内静态监测试验的最大相对误差为1.57%,田间在线监测试验的最大相对误差为2.07%。

       

      Abstract: Abstract: Moisture content of grain is one of the greatest significant factors affecting the quality of food, which still plays an important role as an indicator in food storage, acquisition, processing,transportation, and so on. Recently, as the rapid development of the intelligent combine harvester, intelligent harvest and yield measurement have become possible. It is necessary to monitor the moisture content of grain in real time in automatic harvest. In addition, only when the weight of the harvested grain is converted to the weight of the grain with a fixed moisture content, the yield information can be measured more accurately, and the cause of loss rate can be analyzed more comprehensively. Comparing the domestic machine with that in other countries, the fact is that some latest combine harvesters designed in other nations have installed the real-time grain moisture content monitoring system, while the majority of the domestic combine harvesters have not yet used this technology in practice. By virtue of the huge cost of introducing the measurement systems from other nations, the import of this machine has not been applied in agriculture industry universally. Therefore, in the light of this situation, the research on the on-line monitoring of the grain moisture content for the combine harvester will be of great value in the domestic area to some extent. In order to analyze the influence of edge effect on the capacitive plate, a finite element analysis software COMSOL Multiphysics was adopted to establish the capacitive plate and its working environment model. The influences of the thickness of the capacitive plate, the plate spacing and the relative area on the edge effect have been evaluated. The three-factor and three-levelorthogonal experiment optimization simulation was carried out, using capacitance ratio and sensitivity as the evaluation indicator. According to the simulation results, a copper plate with a plate thickness of 0.15 mm, a plate spacing of 20 mm and a relative area of 3 000 mm2 between the plates was selected. Based on the STM32F103 series microprocessor chip, an on-line monitoring system of grain moisture has been constructed. This system included the power supply module, high frequency excitation signal module, AC (alternating current) small signal amplification circuit, capacitor plate, signal conditioning circuit, mean response power detector, and other designed sensor detection circuits. For the aim of the more accurate consequence of the monitor with respect to the moisture content of cereals, simplifying the circuit structure and reducing the cost, Multisim simulation and experimental verification were carried out on various frequency sources respectively. Then, the high frequency signal with the frequency of 10 MHz was selected as the excitation signal of the monitoring device. Finally, in order to get the changing relationship between the moisture content and the voltage, the output signal of the circuit was converted from a non-sinusoidal wave caused by the capacitor charge and discharge to a DC (direct current) voltage by a mean response power detector taking the AD8361 as a core. Moreover, the device could monitor the grain moisture content on-line, and real-time display and store information The indoor static monitoring and on-field monitoring test were conducted withthe on-line monitoring device of grain moisture content. As a result, the maximum relative error of indoor static monitoring test was 1.57% and the maximum relative error of field monitoring test was 2.07%.

       

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