宋海潮, 徐幼林, 郑加强, 代祥. 基于减小有效长度的旋动射流混药器结构参数优化[J]. 农业工程学报, 2018, 34(8): 62-69. DOI: 10.11975/j.issn.1002-6819.2018.08.008
    引用本文: 宋海潮, 徐幼林, 郑加强, 代祥. 基于减小有效长度的旋动射流混药器结构参数优化[J]. 农业工程学报, 2018, 34(8): 62-69. DOI: 10.11975/j.issn.1002-6819.2018.08.008
    Song Haichao, Xu Youlin, Zheng Jiaqiang, Dai Xiang. Structural parameters optimization of swirling jet mixer based on reducing effective length[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2018, 34(8): 62-69. DOI: 10.11975/j.issn.1002-6819.2018.08.008
    Citation: Song Haichao, Xu Youlin, Zheng Jiaqiang, Dai Xiang. Structural parameters optimization of swirling jet mixer based on reducing effective length[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2018, 34(8): 62-69. DOI: 10.11975/j.issn.1002-6819.2018.08.008

    基于减小有效长度的旋动射流混药器结构参数优化

    Structural parameters optimization of swirling jet mixer based on reducing effective length

    • 摘要: 旋动射流混药器的主要组成部件是收缩管和扩散管,当收缩度和扩散度确定后,混药器有效长度的影响因素即为收缩管的收缩角、混合管长度和扩散管的扩散角。该文采用三因素三水平正交试验分析收缩角(19?、22?和25?)、混合管长度(20、12和8 mm)和扩散角(10?、14?和18?)对旋动射流混药器有效长度的影响。结果发现:3因素的P值分别为0.206、0.004和0.025,混合管长度对旋动射流混药器混合均匀性影响最显著,其次是扩散管扩散角,而收缩管收缩角对混药器混合均匀性没有显著影响;通过对测试的混药器在线混合采集图像均方根误差分析,发现在保证对脂溶性农药均匀混合的前提下,旋动射流混药器有效长度值可为69 mm,此时收缩角为25?,混合管长度为20 mm,扩散角为18?,分流器采用切向进流。

       

      Abstract: Abstract: The pesticide solutions include both fat soluble and water soluble. The permeability of fat soluble pesticides is greater than that of water soluble pesticides. So its infiltration effect is better than that of water soluble pesticides. It is necessary to break up the oil into a fine oil bead by the intense mechanical agitation when fat soluble pesticide mixed with water. However, the emulsion oil droplet dispersion degree is not high. During the storage period, it is very easy to produce oil beads and break the emulsion, and after that, it's hard to recover. Inline mixed pesticides can reduce the harm of pesticides to operators, the environment, and non-target organisms. At present, the mixed pesticide is mainly mixed with water soluble pesticides. It is difficult to study the inline mixing of fat soluble pesticides due to their insolubility in water. The purpose of this study was to determine the effective length of the mixer under the condition of uniform mixing of fat soluble pesticide (rapeseed oil). Comparative analysis was made for the different diffusion angle, different injection methods, different contraction angle, and different mixing tube length. The main components of swirling jet mixer were shrink tube and diffuser. When the shrinkage and diffusivity were determined, the influencing factors of the effective length of the mixer were the contraction angle, the length of the mixing tube and the diffusion angle of the diffuser. Structure parameters of the mixer were optimized by orthogonal experiments with three factors and three levels, including the contraction angles of 19°, 22° and 25°, the mixing tube length of 20, 12 and 8 mm, and the diffusion angle of 10°, 14° and 18°. To confirm the content of the study, the experiments were conducted in which the fluorescent tracers were mixed with the pesticides to enable the camera to track the mixing process in the transparent chamber. According to different physical and chemical properties of pesticides, rapeseed oil was used as substitute for fat soluble pesticide, and it was added with oily fluorescent agent LUYOR-6100. The orthogonal experiment results showed that the probabilities of the three factors were 0.206, 0.004, and 0.025, respectively. The mixing tube length of swirling jet mixer for mixing uniformity was the most significant, followed by diffusion tube diffusion angle, no significant effect was the contraction angle shrink tube. The order of the three levels of the contraction angle of the contraction tube on mixing uniformity was 25°, 19°, and 22°. The order of the three levels of the mixing tube length on mixing uniformity was 20 mm, 12 mm, and 8 mm. The order of the three levels of the diffusion tube diffusion angle on mixing uniformity was 18°, 14°, and 10°. On the premise of fat soluble pesticide mixing, the effective length of the swirling jet mixer of 25°, 20 mm, and 18° was relatively short. The mix combination of 25°, 20 mm, and 18° was better because its effective length was shorter in the realization of fat soluble pesticide (rapeseed oil) uniform mixing. Its effective length is 69 mm, the contraction angle is 25°, the mixing tube length is 20 mm and the diffusion angle is 18°. In conclusion, swirling jet mixing device 252018 (25°, 20 mm, and 18°) can be used as a shorter mixing device structure in the experiments of studying the adaptability of the sprayer and nozzle structures.

       

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