吴峰, 徐弘博, 顾峰玮, 陈有庆, 施丽莉, 胡志超. 秸秆粉碎后抛式多功能免耕播种机秸秆输送装置改进[J]. 农业工程学报, 2017, 33(24): 18-26. DOI: 10.11975/j.issn.1002-6819.2017.24.003
    引用本文: 吴峰, 徐弘博, 顾峰玮, 陈有庆, 施丽莉, 胡志超. 秸秆粉碎后抛式多功能免耕播种机秸秆输送装置改进[J]. 农业工程学报, 2017, 33(24): 18-26. DOI: 10.11975/j.issn.1002-6819.2017.24.003
    Wu Feng, Xu Hongbo, Gu Fengwei, Chen Youqing, Shi Lili, Hu Zhichao. Improvement of straw transport device for straw-smashing back-throwing type multi-function no-tillage planter[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2017, 33(24): 18-26. DOI: 10.11975/j.issn.1002-6819.2017.24.003
    Citation: Wu Feng, Xu Hongbo, Gu Fengwei, Chen Youqing, Shi Lili, Hu Zhichao. Improvement of straw transport device for straw-smashing back-throwing type multi-function no-tillage planter[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2017, 33(24): 18-26. DOI: 10.11975/j.issn.1002-6819.2017.24.003

    秸秆粉碎后抛式多功能免耕播种机秸秆输送装置改进

    Improvement of straw transport device for straw-smashing back-throwing type multi-function no-tillage planter

    • 摘要: 针对秸秆粉碎后抛式多功能免耕播种机秸秆输送装置存在的功耗高、易堵塞的问题,设计并分析了抛送管道改进结构,在此基础上以比功耗和抛送速度为目标函数,运用Box-Benhnken的中心组合试验方法对洁区播种机秸秆输送装置的工作参数进行了试验研究,以抛送叶轮转速、喂入量和抛送管道截面积作为影响因素进行三因素三水平二次回归正交试验设计。建立了响应面数学模型,分析了各因素对作业质量的影响,同时,利用Design-Expert软件对影响因素进行了综合优化。试验结果表明:各因素对秸秆输送性能有较大影响,比功耗影响因素显著顺序依次为抛送叶轮转速、抛送管道截面积、喂入量;抛送速度影响因素显著顺序依次为抛送叶轮转速、抛送管道截面积、喂入量;最优参数组合为抛送转速2 270 r/min,喂入量1.3 kg/s,管道截面积507 cm2,对应的比功耗和抛送速度分别为7 980 m2/s2、11.7 m/s,且各评价指标与其理论优化值的相对误差均小于5%。研究结果可为秸秆粉碎后抛式多功能免耕播种机秸秆输送装置的结构完善设计与参数优化提供依据。

       

      Abstract: Abstract: No-tillage planter can sow seeds in the condition of straw mulching field, which receives great attention and support from conservation society. But this kind of machine has some problems when it is used under full straw mulching field, such as grass winding and seed uncovering. Clean planter area under full straw mulching can help to achieve the processes of straw chopping, straw transport, sowing, fertilization, and straw mulching once and for all, which is widely used in many areas of China. Straw transport device is one of the important components of the clean planting area which is used to convey, elevate and throw straw. However, the problems of high power consumption and congestion affect the promotion of the machine. In order to deal with these problems, the structure of throwing pipeline was redesigned and analyzed. The analysis result showed that the improved throwing pipeline had a better throwing performance than the original throwing pipeline. On the basis of structural development of throwing pipeline, the central composite test method was used to optimize the key parameters for straw transport device. The main experimental apparatuses included straw cleaning device, rotational speed and torque sensor and high-speed camera acquisition system. The rotate speed of throwing impeller, feed quantity and sectional area of throwing pipeline were taken as the influencing factors. The specific power consumption and throwing speed were taken as response values in the experimental study. Orthogonal rotational quadratic combination test with three factors and three levels was made to evaluate the combined influence of the factors on the test index value. Besides, regression equations to describe the relationships between the factors and each assessment index were established by using the regression analysis and response surface analysis with the software Design-Expert 8.0.6. The optimum combination of the selected parameters was obtained and verified, and the experimental verification of the mathematical model was also conducted. The results showed that trial factors had great effects to the performance of straw transport device. The significant effects of rotate speed of throwing impeller, sectional area of throwing pipeline and feed quantity on reducing the specific power consumption were in a decreasing order. The significant effects of rotate speed of throwing impeller, sectional area of throwing pipeline and feed quantity on increasing but the throwing speed were in a decreasing order. The best model of the integrated straw transport parameters were as follows: When the rotate speed of throwing impeller was 2 272.26 r/min, the feed quantity was 1.33 kg/s and sectional area of throwing pipeline was 507 cm2, the specific power consumption and throwing speed by the models were 8 009.58 m2/s2 and 12.02 m/s, respectively. The model validation tests had been repeated for three times on the simulation field by using the optimization results, the rotate speed of throwing impeller was 2 270 r/min, the feed quantity was 1.3 kg/s and sectional area of throwing pipeline was 507 cm2, the values of practical specific power consumption and throwing speed were 7 980 m2/s2 and 11.7 m/s, respectively. Either of the relative errors between the experimental and predicted values of specific power consumption and throwing speed were less than 5%, which indicated a reasonable choice of optimization conditions. The research results can provide the references for the structural improvement and working parameters optimization of straw transport device of straw-smashing back-throwing type multi-function no-tillage planter.

       

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