徐笑锋, 章学来, Jotham Muthoka Munyalo, 李玉洋, 陈跃, 陈启杨, 刘升. 十水硫酸钠相变蓄冷保温箱保冷特性的试验研究[J]. 农业工程学报, 2017, 33(22): 308-314. DOI: 10.11975/j.issn.1002-6819.2017.22.040
    引用本文: 徐笑锋, 章学来, Jotham Muthoka Munyalo, 李玉洋, 陈跃, 陈启杨, 刘升. 十水硫酸钠相变蓄冷保温箱保冷特性的试验研究[J]. 农业工程学报, 2017, 33(22): 308-314. DOI: 10.11975/j.issn.1002-6819.2017.22.040
    Xu Xiaofeng, Zhang Xuelai, Jotham Muthoka Munyalo, Li Yuyang, Chen Yue, Chen Qiyang, Liu Sheng. Experimental study on cold retention characteristics of cold storage incubator using Na2SO4·10H2O as PCMs[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2017, 33(22): 308-314. DOI: 10.11975/j.issn.1002-6819.2017.22.040
    Citation: Xu Xiaofeng, Zhang Xuelai, Jotham Muthoka Munyalo, Li Yuyang, Chen Yue, Chen Qiyang, Liu Sheng. Experimental study on cold retention characteristics of cold storage incubator using Na2SO4·10H2O as PCMs[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2017, 33(22): 308-314. DOI: 10.11975/j.issn.1002-6819.2017.22.040

    十水硫酸钠相变蓄冷保温箱保冷特性的试验研究

    Experimental study on cold retention characteristics of cold storage incubator using Na2SO4·10H2O as PCMs

    • 摘要: 针对果蔬保鲜冷链物流中2~8 ℃的运输温区要求,为了保证运输中果蔬等农产品的品质,研发一种经济性较高,相变温度为6.4 ℃,相变潜热为141 J/g的硫酸钠水合盐体系,其成分为(75.5%Na2SO4·10H2O+3%硼砂+1.25%聚丙烯酸钠+16%NH4Cl+4%KCl+0.25%去离子水)。相变材料封装于聚乙烯蓄冷板中,应用于发泡聚丙烯(expanded polypropylene)保温箱和真空绝热板(vacuum insulation panel)保温箱中,组成蓄冷式冷链运输装备。利用产品供应规范(good supply practice GSP)验证设备建立保温箱温度测试系统,得到箱内各点的升温曲线,通过平均保冷时间来评价保温箱的保冷效果,对比了保温箱载货与空载情况下箱内各点的温度变化。综合考虑保温箱内侧面布置、顶层布置等不同的摆放方式,聚丙烯发泡与真空绝热板不同保温箱体材质对保冷性能的影响。研究表明真空绝热板的保温效果优于发泡聚丙烯,可提高保冷时间13.31%;蓄冷剂在侧布形式下的保冷时间较侧布加顶布方式延长4.7%;在真空绝热板保温箱中分析了载货情况下的保冷性能较空载保冷时间减少0.77 h。研究结果为蓄冷保温箱在冷链物流中的进一步设计和优化提供支持,以及蓄冷技术在果蔬冷链物流中的应用提供参考。

       

      Abstract: Abstract: At present, cold chain in China is developing rapidly, especially in the cold chain market of agricultural products, it has huge market potential. But the cold chain transportation still faces serious constrains for its development. The shortage of cold chain capacity and frequent discontinuity in the process of transportation deteriorate the quality of agricultural products. Thermal storage cold chain transportation equipment currently used includes refrigerated transportation with cold storage technology and adiabatic thermal insulation technology from which thermal storage insulation boxes are mainly used. Thermal storage insulation box is composed of heat preservation box and thermal storage plate. Thermal storage insulation box has no refrigeration function, the temperature is controlled by putting thermal storage plates of different temperature in the box, and the temperature could be maintained for a long time. The temperature of fresh-keeping and cold chain transportation are requested in the range of 2 - 8 ℃, the thermal storage material (sodium sulfate salt hydrate system) is wrapped in polyethylene thermal storage plate. It is used in polypropylene (EPP) foaming thermal storage boxes and vacuum insulation plate (VIP) boxes, and constitutes the thermal storage cold chain transportation equipment. Good Supply Practice (GSP) was used in this study to verify equipment and built temperature test system of thermal storage insulation boxes. Temperature measuring points were distributed at different sites, as such, the heating curve of each point in the box was obtained. Heat preservation effect was evaluated by the average cooling time in box. The influence of the way of holding thermal storage plates and the insulating properties of the insulation box material were considered. Our study showed that the insulation property of vacuum insulation board was better than foamed PP, the cooling maintain time could be increased by 19.3% and the average cooling maintain time increased 1.74h. The temperature distribution was more uniform and stable. However, if each wall in the vacuum insulated plate insulation box was arranged with a cooling board, the box capacity would be reduced effectively. So it was necessary to consider the influence of this factor in the practical application. The cooling maintaining time of the refrigerant under the modality of side-sway was extended by 10.5% than top-sway. But the temperature difference between top and bottom of the box was large. The temperature distribution is uneven. Adding of thermal storage board on the top made the temperature declined 2 - 3℃. The temperature distribution was more uniform when the modality of top and side were adopted, which was more conducive to the preservation of fruits and vegetables. The temperature of each point when the box was loaded and unloaded was compared, and the cooling maintaining property was analyzed, the cooling maintaining time of load decreased 0.7 h than unload. In the actual application process, all factors which affect the quality of the goods and reasonable selection of the pre-cooling temperature, the amount of refrigerant and pre-cooling temperature of the refrigerant should be considered.

       

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