王丽红, 张 娜, 坎 杂, 李成松, 朱兴亮. 用于番茄果秧分离的多组非圆行星轮系振动发生器设计[J]. 农业工程学报, 2017, 33(12): 34-39. DOI: 10.11975/j.issn.1002-6819.2017.12.005
    引用本文: 王丽红, 张 娜, 坎 杂, 李成松, 朱兴亮. 用于番茄果秧分离的多组非圆行星轮系振动发生器设计[J]. 农业工程学报, 2017, 33(12): 34-39. DOI: 10.11975/j.issn.1002-6819.2017.12.005
    Wang Lihong, Zhang Na, Kan Za, Li Chengsong, Zhu Xingliang. Design of tomato fruit separation vibration generator with multi group non-circular planetary gear[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2017, 33(12): 34-39. DOI: 10.11975/j.issn.1002-6819.2017.12.005
    Citation: Wang Lihong, Zhang Na, Kan Za, Li Chengsong, Zhu Xingliang. Design of tomato fruit separation vibration generator with multi group non-circular planetary gear[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2017, 33(12): 34-39. DOI: 10.11975/j.issn.1002-6819.2017.12.005

    用于番茄果秧分离的多组非圆行星轮系振动发生器设计

    Design of tomato fruit separation vibration generator with multi group non-circular planetary gear

    • 摘要: 针对现有用于番茄果秧分离的双偏心块振动发生器运动参数易受载荷影响、分离滚筒易堵塞以及前期研究的单组非圆行星轮系振动发生器传动部件载荷不均衡等问题,设计了一种三组非圆行星轮系振动发生器。对双偏心块式振动发生器驱动下分离滚筒的运动进行了分析,获取了分离滚筒拟合角位移、角速度曲线,并将其作为三组非圆行星轮系振动发生器的输出目标曲线。通过建立非圆齿轮传动比方程以及节曲线方程,确定了三组非圆行星轮系振动发生器非圆齿轮的基本参数。搭建了分离滚筒运动测试试验台,利用高速摄像系统在振动发生器输入转速为111 r/min,高速摄像系统帧率为800 帧/s的参数条件下获得实测角位移、角速度,通过MATLAB软件获取了分离滚筒在三组非圆行星轮系振动发生器驱动下的角位移和角速度拟合曲线,并分别与对应的仿真曲线和目标曲线进行对比分析,结果表明:试验角位移和角速度曲线与仿真及目标曲线基本吻合。验证了非圆行星轮系振动发生器设计的合理性。通过ADAMS获取了三组和单组非圆行星轮系振动发生器的齿面接触力,通过对比分析,发现单组非圆行星轮系振动发生器的齿面接触力变化范围为0~200 000 N,三组非圆行星轮系振动发生器齿面接触力为0~125 N,验证了三组相对于单组非圆行星轮系振动发生器更加均衡的特性。该研究为多组非圆行星轮系番茄果秧分离振动发生器的开发提供参考。

       

      Abstract: Abstract: The processing tomato planting area is increasing year by year in Xinjiang, and mechanized harvesting has become an important mean of tomato harvesting. Fruit seedling separation device is one of the core working parts of processed tomato harvesting machine. At present, double eccentric block type of fruit seedling separating vibration generator is widely used. However, there are still some problems with this relatively matured technology, such as motion parameters are easily affected by load, device is easily blocked and so on, which strongly affect the performance of processing tomato harvesting machine. Some scholars proposed to apply non-circular planetary gear to the structure design of tomato fruit seedling vibration generator, but this type of tomato fruit seedling vibration generator has a problem that its transmission components load is imbalanced. To solve above problems, in this study, we put forward multiple-group non-circular planetary gear of tomato fruit seedling vibration generator. The research results published from other scholars about trajectories of separation roller and conditions of tomato harvesting vibration were used when we designed tomato fruit separation vibration generator base on multi-group non-circular planetary gear. Trigonometric function and MATLAB software were exploited to fit separate roller angular velocity and angular displacement scatter curve. Then fitting curve of angular displacement and angular velocity were obtained as well as input and output angular displacement fitting function type, which served as the objective function of tomato fruit separation vibration generator based on multi-group non-circular planetary gear. The fitting degree with no more than 0.85 of angular displacement and velocity were obtained. The OriginPro9.0 was used to obtain angular velocity and angular displacement fitting function. According to the method of theoretical mechanics and dynamics, the theoretical equation of dynamics and kinematics were established to obtain the transmission ratio and pitch-curve equation of the non-circular gear train. Non-circular gears based on three groups were designed and gear tooth profiles of non-circular gear were generated by using gear's pitch curve got from MATLAB. Then, the whole structure of fruit seedling vibration generator base on three group non-circular planetary gear was designed according to the selected type and corresponding parameters of gear train, which was mainly composed of input shaft assembly、tie rod assembly、shell and output shaft assembly. When this vibration generator working, power was input from the input shaft uniformly and transferred to the separation roller by transmission of this vibration generator. In this way, the uniform motion of input shaft was transformed into variable speed rotary motion of output shaft to drive the separation roller achieving the separation of fruit and stem seedlings. The model of vibration generator based on multi-group non-circular planetary gear was constructed, and this model was analyzed by simulating in the ADAMS at speeds of 111 revolutions per minute. The contrast figure of non-circular gear vibration generator and three groups non-circular gear vibration generator's tooth surface contact force diagram was obtained by analyzing the tooth surface contact force between the planet gear and the output shaft gear, which showed that the vibration generator possessed uniform stress, and small vibration and the correctness of the model were verified. Finally, the physical prototype of vibration generator based on multi-group non-circular planetary gear was developed, and then tomato fruit seedling separation test was conducted in the way that replacing double eccentric block vibration generator with vibration generator based on multi-group non-circular planetary gear on tomato fruit seedling separation test platform, in this test, the motion process of separating drum was tracked shot using CPL-MS70k high speed camera system, whose frame rate was set to 800. The test data were analyzed and we found that the actual motion curve of drum separation fitted better with simulation curve and objective motion curve, from which maximum error was less than 0.4 rad/s, showing that the mechanism design was reasonable. This study provides a new idea for the improvement of processing tomato fruit seedling separation device.

       

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