丛宏斌, 赵立欣, 姚宗路, 孟海波, 贾吉秀, 李贤斌, 王雅君. 玉米秸秆连续干馏条件下能量平衡分析[J]. 农业工程学报, 2017, 33(7): 206-212. DOI: 10.11975/j.issn.1002-6819.2017.07.027
    引用本文: 丛宏斌, 赵立欣, 姚宗路, 孟海波, 贾吉秀, 李贤斌, 王雅君. 玉米秸秆连续干馏条件下能量平衡分析[J]. 农业工程学报, 2017, 33(7): 206-212. DOI: 10.11975/j.issn.1002-6819.2017.07.027
    Cong Hongbin, Zhao Lixin, Yao Zonglu, Meng Haibo, Jia Jixiu, Li Xianbin, Wang Yajun. Energy balance analysis of corn straw continuous distillation[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2017, 33(7): 206-212. DOI: 10.11975/j.issn.1002-6819.2017.07.027
    Citation: Cong Hongbin, Zhao Lixin, Yao Zonglu, Meng Haibo, Jia Jixiu, Li Xianbin, Wang Yajun. Energy balance analysis of corn straw continuous distillation[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2017, 33(7): 206-212. DOI: 10.11975/j.issn.1002-6819.2017.07.027

    玉米秸秆连续干馏条件下能量平衡分析

    Energy balance analysis of corn straw continuous distillation

    • 摘要: 为分析外源加热与分段连续干馏技术工艺条件下的生物质热解特性,以玉米秸秆为原料,通过自行开发的生物质连续热解炭气油联产平台,开展了生物质连续干馏试验测试,分析了炭气油三态产物的理化性质、组分分布和受工艺参数影响的基本规律,并在此基础上进行了系统热量衡算和能量平衡分析。结果表明,连续热解条件下,玉米秸秆炭品质受物料在反应室的滞留时间影响大,滞留时间一般应不低于30 min,热解气热值可达到15~20 MJ/m3,热解油组分极其复杂;玉米秸秆炭携带热量最多,约占产物总能量的47.88%,热解气占产物总能量的36.17%,木焦油和轻油分别占13.14%和1.74%;连续热解系统能耗比为0.97,能量回收率为75.7%。该研究可为外加热分段连续式生物质炭化设备的开发和推广应用提供重要的基础支撑。

       

      Abstract: Abstract: Biomass pyrolysis poly-generation technology employs modern biomass distillation technology as the core, and biochar is a kind of solid product generated by low temperature pyrolysis of biological organic material (biomass) in hypoxia or anaerobic environment. Biochar can be used as adsorbent, soil improver, slow release carrier of fertilizer and carbon dioxide sealing agent. It can solve many problems such as agriculture, environment and climate. Pyrolysis gas is a kind of clean fuel, and wood tar and wood vinegar as the byproduct of biomass pyrolysis, can be used as fuel or chemical raw material. In recent years, the biomass pyrolysis poly-generation technology had aroused widespread attention at home and abroad. Compared to batch processing, continuous biomass carbonization technology had many advantages, such as high productivity, good process control and consistent product quality, and therefore it had been the primary focus of applied research and deployment of biomass carbonization technology. However, there are still considerable gaps in knowledge when it comes to carbonization of different biomass, especially non-woody biomass, in continuous units, and to the product characteristics, and energy and mass balances. In order to analyze the pyrolysis characteristics of biomass under the process of exogenous heating and continuous distillation, the biomass continuous pyrolysis experiment was carried out with corn straw, and the influence of process parameters on physical and chemical properties, and composition distribution of the three-state products was tested and analyzed. The pre-processed corn straw was pyrolyzed in a pilot-scale continuous pyrolysis poly-generation unit at the Laboratory of Energy Resource Utilization from Agriculture Residue, Ministry of Agriculture of the People's Republic of China. The unit consists of a sealed feed system, an auger pyrolysis unit, biochar discharge screw with indirect water cooling, secondary cracking unit for pyrolysis vapours and gases, and multi-stage condensation separation system. The core of the poly-generation system was the electrically heated continuous pyrolysis unit with a variable pitch screw to convey material. Heating was provided by a five-segment electric furnace, with independent PID (proportion, integral, derivative) control for each segment. The pyrolysis unit was fed by a rotary feeder connected to a hopper by a system of airlocks to prevent ingress of air. On the basis of above researches, the system calorimetry and energy balance were analyzed. The results showed that the quality of the maize straw charcoal was affected mostly by the residence time of the material in the reaction chamber, and the residence time should be not less than 30 min. The lower calorific value of the pyrolysis gas could reach 15-20 MJ/m3, and the pyrolysis oil's composition was extremely complex. The maize straw charcoal carried the most heat, accounting for 47.88% of the total product energy, and the biogas pyrolysis gas accounted for 36.17% of the total energy of the product; besides, wood tar and light oil accounted for 13.14% and 1.74%, respectively. Energy consumption ratio of continuous pyrolysis system was 0.97, and the energy recovery rate was 75.7%. The research can provide important support for the development and application of the exogenous heating biomass continuous carbonization equipment.

       

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