石秋雨, 夏延秋, 冯欣. 小麦叶蜡作润滑添加剂改善钢-铜摩擦副的摩擦性能[J]. 农业工程学报, 2016, 32(15): 54-59. DOI: 10.11975/j.issn.1002-6819.2016.15.008
    引用本文: 石秋雨, 夏延秋, 冯欣. 小麦叶蜡作润滑添加剂改善钢-铜摩擦副的摩擦性能[J]. 农业工程学报, 2016, 32(15): 54-59. DOI: 10.11975/j.issn.1002-6819.2016.15.008
    Shi Qiuyu, Xia Yanqiu, Feng Xin. Lubricant adding with wheat leaf surface wax improving friction performance of steel/copper friction pair[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2016, 32(15): 54-59. DOI: 10.11975/j.issn.1002-6819.2016.15.008
    Citation: Shi Qiuyu, Xia Yanqiu, Feng Xin. Lubricant adding with wheat leaf surface wax improving friction performance of steel/copper friction pair[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2016, 32(15): 54-59. DOI: 10.11975/j.issn.1002-6819.2016.15.008

    小麦叶蜡作润滑添加剂改善钢-铜摩擦副的摩擦性能

    Lubricant adding with wheat leaf surface wax improving friction performance of steel/copper friction pair

    • 摘要: 为减少环境污染,寻找并研究环境友好型可降解润滑剂具有重要的研究意义。该文将小麦叶表蜡质提取物作为聚α烯烃(poly-α-olefin,PAO)润滑油添加剂,通过MFT-R4000 型往复摩擦磨损试验机测试了该提取物作为添加剂对钢-铜摩擦副的摩擦学性能的影响。利用扫描电子显微镜(scanning electron microscopy,SEM)和X射线能谱仪(energy-dispersive Xray spectroscopy,EDS)观察并分析了磨斑表面的形貌和元素组成。结果表明,相比于PAO,利用小麦叶表蜡质(wheat leafsurface wax,WLW)作为添加剂摩擦系数降低了25%,磨损体积减小约70%;其摩擦系数与二烷基二硫代氨基甲酸钼(molybdenum dialkyl dithiocarbamate,MoDTC)接近,较其他对比添加剂具有更优异的减摩性能;与丙三醇(glycerol,GLY)和硬脂酸(stearic acid,SA)复配后作添加剂的减摩抗磨效果相当。EDS分析结果表明,添加小麦叶表蜡质的油样磨损表面与基础油相比富集了更多碳元素。另外,通过气质联用(gas chromatography-mass spectrometry,GC-MS)分析小麦蜡质成分及含量,其中近60%为脂肪醇和脂肪酸。小麦叶表蜡质作添加剂显示出优异的摩擦性能归功于其在接触表面形成的保护吸附膜,提高了PAO的抗磨和减摩性能。该研究为从植物体中获取绿色可降解添加剂的研究提供了参考,也为植物叶片的经济利用提供了研究方向。

       

      Abstract: Environmental friendly and biodegradable lubricant has been a significant research focus for the purpose of reducing environmental pollution, and some plant constituents have been utilized as lubrication additives.Plant leaves are known to be covered by thin wax layer, which was called plant leaf-surface wax or plant epicuticular wax.Plant leafsurface wax is a mixture of organic material including alkanes, alcohols, esters, and acids, which have proved to be good lubrication additives.Based on this, wheat leaves were selected as research object.The tribological properties of wheat leaf- surface wax as additives were evaluated on MFT- R4000 reciprocating friction and wear tester.The tests were conducted on steel-copper friction pair, and the friction coefficient was recorded automatically by a computer connected to the MFT-R4000 tester, the wear volume of worn surfaces was measured by a surface profilometer.The morphologies and element constitution of worn surfaces were observed and examined using scanning electron microscope (SEM) and energy- dispersive X- ray spectroscopy (EDX), respectively.The results showed that poly- α- olefin (PAO) containing wheat leaf- surface wax had excellent tribological properties.In the case of friction coefficient, PAO containing wheat leaf-surface wax as additives showed lower and more stable friction coefficient on steel-copper friction pair than other additives.Its average friction coefficient was reduced by 25% compared with the pure PAO, and its friction reduction property was close to MoDTC.Compared with PAO or PAO containing MoDTC, glycerin, and stearic acid, the wear volume of wheat leaf-surface wax was almost reduced by 70%.Obviously, wheat leaf-surface wax possessed superior anti-wear performance compared with MoDTC and stearic acid, and was similar to glycerol.The SEM results showed that PAO with wheat leaf- surface wax had fewer scratches, shallower grinding crack, and smaller edge roughness compared with pure PAO.The worn surface of PAO mixed with stearic acid and glycerol was similar to that of PAO with wheat leaf- surface wax, but deeper and clearer.Gas chromatography- mass spectrometry (GC-MS) method was used to analyze wheat leaf- surface wax constitution, and the results showed that wheat leaf- surface wax was mainly composed by fatty alcohol and fatty acid.As such, fatty alcohol content in wheat leaf-surface wax was about 54.3%, the carbon chain length mainly ranged between C20-C30 and concentrated on C26 and C27.The majority of alcohols were straight chain fatty alcohol, and some had annular structure.Meanwhile, wheat leaf- surface wax also included alkane and the corresponding content was about 19%, and the carbon chain length ranged between C21-C30.Fatty acid of the wheat leaf-surface wax was about 2.6% in content.The test results also showed most carbon chains owned odd number of carbon atoms.The alcohols, acids and other natural ingredients mixture in wheat leaf- surface wax can form a protective adsorption film on the worn surface.The esterification reaction also performed on the worn surface.The protective adsorption film was the reason for the improved friction reduction and anti-wear properties of lubricant on steel- copper friction pair.This research provides a reference to the study of extracting excellent green biodegradable additive from plants, and also has a great significance for economically utilization of plant leaves.

       

    /

    返回文章
    返回