李伟, 季磊磊, 施卫东, 李维强, 蒋小平. 变流量工况对混流泵转子轴心轨迹的影响[J]. 农业工程学报, 2016, 32(4): 91-97. DOI: 10.11975/j.issn.1002-6819.2016.04.013
    引用本文: 李伟, 季磊磊, 施卫东, 李维强, 蒋小平. 变流量工况对混流泵转子轴心轨迹的影响[J]. 农业工程学报, 2016, 32(4): 91-97. DOI: 10.11975/j.issn.1002-6819.2016.04.013
    Li Wei, Ji Leilei, Shi Weidong, Li Weiqiang, Jiang Xiaoping. Influence of different flow conditions on rotor axis locus of mixed-flow pump[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2016, 32(4): 91-97. DOI: 10.11975/j.issn.1002-6819.2016.04.013
    Citation: Li Wei, Ji Leilei, Shi Weidong, Li Weiqiang, Jiang Xiaoping. Influence of different flow conditions on rotor axis locus of mixed-flow pump[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2016, 32(4): 91-97. DOI: 10.11975/j.issn.1002-6819.2016.04.013

    变流量工况对混流泵转子轴心轨迹的影响

    Influence of different flow conditions on rotor axis locus of mixed-flow pump

    • 摘要: 为了研究不同工况下转子的振动状态,该文基于本特利408数据采集系统对0.8、1.0、1.2倍设计流量工况下混流泵的轴心轨迹进行试验研究,测量获得了转子原始轴心轨迹和时域图,分析了轴心轨迹分解提纯后的一倍频和二倍频轴心轨迹及其时域图,绘制了不同流量工况下的频谱瀑布图。研究结果表明,流量工况的改变影响了转子系统的不平衡量和不对中程度,并且随着远离设计流量点,不平衡量引起的轴系工频振动和不对中引起的水平方向振动不断加剧,在小流量工况下水力激振对轴系振动的影响出现峰值,0.8倍设计流量工况下的一倍频轴心轨迹波动幅值相比设计流量点增加了1.35倍。结合频谱分析,随着流量工况偏离设计流量点,工频振动是加剧轴系振动的主要分量,二倍频次之,其他倍频对轴系振动影响程度较小。该研究对于混流泵多工况下的稳定运行和降低振动故障的恶化提供了参考。

       

      Abstract: Abstract: The rotor axis locus of the mixed-flow pump is an important graphic sign of rotor vibration state, so it is an effective way to reflect the actual rotor movement condition intuitively. Also, it is an effective research method to prevent the rotor vibration deterioration induced by the hydraulic vibration. In this article, the experimental study on the axis locus of the mixed-flow pump was based on the Bentley 408 data acquisition system under the condition of 0.8, 1.0 and 1.2 times of the design flow rate (380 m3/h). Besides, the rotor original axis locus chart and time domain chart of the mixed-flow pump were obtained in this article with the bi-directional dynamic measurement method. And then, the rotor original axis locus chart and time domain chart were purified with the signal processing and filtering functions of the ADRE Sxp software. The Butterworth filter was used to purify the original signal of the mixed-flow pump. Then, the rotor axis locus chart and time domain chart at one time frequency and double frequency were analyzed. Meanwhile, it also drew the waterfall spectrum diagram of the mixed-flow pump under different flow rate conditions. Those results showed that the flow rate had a great impact on the misalignment and the unbalance of the rotor system. From the results, we could know that the misalignment causes power-frequency vibration while the unbalance causes horizontal vibration. With the flow rate keeping away from the design flow, the vibration was increasing, and the shaft vibration which was caused by hydraulic excitation had peak vibration under small flow rate condition. The fluctuation amplitude of the rotor axis locus chart at one time frequency under the condition of 0.8 time of flow rate was 1.35 times higher than that of the design flow rate. The middle and high frequency vibration force which was induced by the unsteady flow under the condition of low flow rate was the main reason that caused power-frequency vibration deterioration. The fluctuation amplitude of the rotor axis locus chart of the double frequency had the maximum value with the increase of the hydraulic load. This article also adopted the frequency spectrum under different flow rate conditions to analyze the reason. It could be detected that the misalignment increased and the unbalance of the rotor system also became worse than ever when the flow rate value was keeping away from the design point. What was more, the vibration of shaft system also increased with the flow rate changing. The power-frequency vibration was the main component of the shaft system vibration and the double frequency also had great effects on the shafting vibration state, while other low frequencies had little influence on the shaft system vibration. The research results are useful for reducing or preventing the deterioration of vibration effectively, and provide the important reference for the steady operation of the mixed-flow pump under multiple working conditions.

       

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