旋耕刀Fe/WC/CeO2等离子堆焊层制备及其组织性能

    Preparation and microstructure properties of Fe/WC/CeO2 plasma surfacing layer for rotary blades

    • 摘要: 针对农业触土部件因耐磨性能差、冲击韧性低而导致刀具寿命短、失效频繁等问题,采用等离子堆焊技术在Q235钢基材上成功制备了Fe/WC/CeO2金属陶瓷复合涂层,分析了CeO2对Fe/WC/CeO2金属陶瓷复合涂层性能的影响及其对涂层的作用机理。以堆焊电流、堆焊速度、送粉速率、堆焊距离为试验因素,磨损量为评价指标,通过正交试验优化了Fe/WC/CeO2等离子堆焊层制备工艺参数:堆焊电流50 A,堆焊距离5 mm,堆焊速度15 cm/min,送粉速率25 g/min。利用扫描电子显微镜、X射线衍射仪、能谱仪分析了堆焊层显微组织、物相组成,采用维氏显微硬度计、摩擦磨损试验机、冲击试验机、土槽试验台等测试了堆焊层显微硬度、耐磨性和冲击韧性,利用电化学工作站分析了堆焊层的耐蚀性。结果表明,堆焊层与基体呈良好的冶金结合,涂层主要有鱼骨状、长杆状、球状、六方形状等组织构成,堆焊层主要由γ-Fe、Fe-Cr-Ni固溶体、WC、M7C3、Cr7C3、Cr23C6、W2C等物相组成。与Fe/WC堆焊层相比,Fe/WC/CeO2堆焊层平均显微硬度提高22%,冲击韧性提高29%。土槽试验与田间试验表明,与65Mn旋耕刀相比,Fe/WC/CeO2堆焊层旋耕刀的磨损量分别降低71%和65%;与Fe/WC堆焊层旋耕刀相比,Fe/WC/CeO2堆焊层旋耕刀的磨损量分别降低17%和15%。Fe/WC/CeO2堆焊层具有较好的耐磨、耐蚀和耐冲击综合性能,研究结果可为犁铧、深松铲等农业触土部件强化提供参考。

       

      Abstract: Abstract: This study aims to improve the wear resistance, impact toughness, and free of frequent failure of contacting parts with soil in the agricultural machinery. A Fe/WC/CeO2 ceramic composite coating was prepared on the Q235 steel substrate by plasma surfacing technology. An analysis was also made to clarify the influence of the CeO2 compound on the wear resistance of Fe/WC cermet composite coating and the action mechanism. An orthogonal test was used to optimize the preparation process parameters of the Fe/WC/CeO2 plasma surfacing layer, where the surfacing current, surfacing speed, powder feeding rate, and powder feeding distance were taken as the test factors and the wear quality as the evaluation index. Specifically, the welding current was 50 A, welding distance 5 mm, welding speed 15 cm/min, and power transport rate 25 g/min. The microstructure and phase composition of the surfacing layer were characterized by a scanning electron microscope, energy dispersive spectrometer (EDS), and X-ray diffractometer (XRD). The results showed that there was an outstanding interface between the surfacing layer and the matrix bonding zone, indicating that the surfacing layer and matrix permeated each other to form an excellent metallurgical bonding. The size of the hard phase in the surfacing layer decreased outstandingly in presence of a dispersion distribution, particularly with the shape like a fishbone, long rod, ball, and hexagonal. The surfacing layer was composed of γ-Fe, Fe-Cr-Ni solid solution, WC, M7C3, Cr7C3, Cr23C6, and W2C. The carbide hard phase (such as WC, Cr7C3, and Cr23C6) was effectively improved the hardness and wear resistance of the surfacing layer. In addition, the addition of CeO2 decarbonized the WC hard phase to form W2C hard phase for better wear resistance. The Vickers microhardness tester, friction and wear testing machine and impact testing machine were used to measure the microhardness, wear resistance, and impact toughness of the surfacing layer. The corrosion resistance was also analyzed by an electrochemical workstation. It was found that there was a uniform distribution of microhardness with a gradual decrease from the coating to substrate along the section of the surfacing layer. The average microhardness of the Fe/WC/CeO2 surfacing layer (HV0.5870) was much higher, indicating less wear quality, smaller friction coefficient, and better wear resistance, compared with the Fe/WC (HV0.5710). The reason was that the CeO2 phase was evenly distributed to enhance the anti-wear properties, due to the refined hard phase, such as WC, M7C3, and Cr23C6 in the surfacing layer. The impact toughness values of Fe/WC and Fe/WC/CeO2 surfacing layers were about 6.1 J/cm2 and 7.9 J/cm2, respectively. The average microhardness, impact toughness, and corrosion resistance of the Fe/WC/CeO2 surfacing layer increased by 22%, 29%, and 15%, respectively, compared with Fe/WC. The soil groove test showed that the average wear of the Fe/WC/CeO2 rotary blade was 71% lower than that of the commonly-used 65Mn rotary blade, and 17% lower than that of Fe/WC. The field experiments showed that the surface of the Fe/WC/CeO2 layer was smooth with serious abrasion marks or falling off. The Fe/WC/CeO2 coated rotary tillage knife (25 g) decreased by 65% and 15%, compared with the 65Mn rotary tillage knife (71 g), and Fe/WC coated rotary blade (29.5 g), respectively. Consequently, the Fe/WC/CeO2 coating was prepared on the surface of agricultural machinery in contact with the soil by plasma surfacing, indicating a high application value with low cost, high efficiency, flexibility, and convenience. Anyway, the rotary tillage knife with the Fe/WC/CeO2 coating surfacing layer can be expected to present an excellent wear resistance and comprehensive mechanical properties for agriculture production.

       

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