玉米芯的热解特性及气相产物的释放规律

    Pyrolysis characteristics of corn cob and release rule of gas products

    • 摘要: 为了全面掌握不同热解条件下玉米芯的热解特性及热解过程中气相产物随温度变化的释放规律,深刻理解玉米芯的热解行为及反应机理,该文采用热重-质谱联用技术对玉米芯进行了氮气气氛下的热解特性试验研究,对比研究了不同升温速率(5、10、20℃/min)、不同粒度(74、154、280、450 μm)、不同气体流速(30、60、90 mL/min)等因素对玉米芯热解行为的影响,发现非等温失重过程可分为4个阶段:失水、预热解过渡、挥发分析出和炭化阶段。通过质谱分析研究了热解过程小分子气相产物(CO、CO2、CH4、O2、H2、H2O)的释放规律,并计算了挥发分释放指数。升温速率升高,热解反应越易进行;在粒度小于450 μm范围内,试样热解的总失重率随粒度的增大而增加,而且颗粒越大,挥发分产物开始逸出的温度越低。粒度为>154~450 μm的试样的热解过程主要受颗粒内部热传递影响,而粒度<154 μm的试样的热解主要受内在反应动力学速率控制;随着气体流速升高,试样热解的总失重率和初始温度增大,但增幅很小,最大失重速率对应的温度也有向高温段移动的趋势。利用Coats-Redfern方法计算出玉米芯的热解动力学参数,说明玉米芯热解的挥发分析出阶段可用单段一级反应描述。该研究对于优化以玉米芯为原料的热化学转化工艺参数和提高燃料产物的产量与品质等具有重要意义,对于设计和开发高效的生物质能转化设备也可提供参考。

       

      Abstract: Abstract: Shortage of fossil fuels and environmental pollution become increasingly severe with the rapid economic development. As the only renewable energy which can be directly converted to gas, liquid and solid fuels, biomass has aroused growing attention all over the world. Corn is one of the main crops in China. Corn cob is the main agricultural waste produced in process of maize production, and the corn cob biomass contains a lot of biodegradable organic matter. Thermo-chemical conversion is an efficient means of biomass energy conversion. It can convert the organic matter of corn cob into many forms of energy, such as gas, liquid, solid, and other biomass products at high temperature. Pyrolysis is the most basic process of thermal chemical conversion. The characteristics of pyrolysis are important tool which can express the influence of pyrolysis parameters on raw material conversion rate. In order to fully grasp the pyrolysis characteristics of corn cob and the release law of gas-phase products with temperature change in the thermal decomposition process in different working conditions, and to deeply understand the pyrolysis behavior of corn cob and its reaction mechanism, simultaneous thermogravimetry-mass spectrometry (TG-MS) was used to investigate the pyrolysis behavior and kinetics of corn cob under nitrogen atmosphere. The pyrolysis behavior of corn cob was comparatively studied at different heating rates (5, 10, 20℃/min), different particle sizes (74, 154, 280, 450 μm) and different carrier gas flow rates (30, 60, 90 mL/min). It was found that the non-isothermal weight loss process of the samples was composed of dehydration, preheating pyrolysis, volatile matter separation and carbonization. The temperature interval of 210-405℃ was the main floating zone. There were two obvious peaks in corn cob's weight loss rate curves. The release laws of small molecule gas products (CO, CO2, CH4, O2, H2 and H2O) were studied by mass spectrometry analysis. The pyrolysis characteristics index was calculated as well, showing that the higher the heating rate, the quicker the pyrolysis reaction. The maximum pyrolysis rate and the index increased with the rise of heating rate. The peak corresponding to the maximum pyrolysis rate moved to higher temperature. The peak temperature of maximum pyrolysis rate varied along with the change of particle size weakly. But the relationship between the maximum weight loss rate and particle size was not obvious. Within the scope of particle size less than 450 μm, the total pyrolytic weight loss of sample increased with the rise of particle size. The process of pyrolysis was mainly affected by particle internal heat and the mass transfer for the sample of 154-450 μm. Over 500℃, it showed a strong exothermic reaction. The heat release increased with the rise of particle size. But the pyrolysis was mainly controlled by the rate of intrinsic reaction kinetics for the sample with particle size less than 154 μm. The effect of carrier gas flow rate on the pyrolysis was negligible especially for the pyrolysis reaction rate. The kinetic parameters were calculated by the Coats-Redfern method, indicating that the volatile matter separation stage of corn cob pyrolysis could be described in the single first-order reaction. This research has guiding significance for the optimization of the parameter of thermal chemical conversion process and for improving the yield and quality of fuel products. Moreover, it can also be used to provide reference for designing and developing some efficient biomass energy conversion devices.

       

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