立式环模秸秆压块成型机作业参数优化

    1Optimization of operating parameters for vertical ring mold straw briquetting machine

    • 摘要: 针对秸秆压块成型燃料生产过程中,由于作业参数不当造成的生产率低、成型燃料质量低、能耗高等问题,以玉米秸秆为原料,通过正交试验,研究原料的粒度、含水率及压块机模辊间隙3种工艺参数的不同组合对生产率、压块燃料成型率、密度、机械耐久性及吨产品能耗的影响。结果表明:从提高成型燃料质量方面来考虑,最佳工艺参数组合为原料粒度为10~20 mm、含水率为15%、模辊间隙为2 mm,从提高生产率和降低吨产品能耗方面来考虑,最佳工艺参数组合为原料粒度为10~20 mm、含水率为20%、模辊间隙为2 mm。在实际使用中,根据压块燃料成型率、密度和机械耐久性的质量要求,在能达到使用要求的情况下,可在含水率10%~20%的范围内,适当提高含水率,有利于提高生产率和降低吨产品能耗。

       

      Abstract: Abstract: Corn straw was used as raw material based on the low productivity, low quality of briquette and high energy consumption due to the operating parameters in the straw briquette production process,, We identified raw material particle size, moisture content, molding machine clearances between die and rollsas three factors for the corn straw The impacts of each factor were divided into three levels. Different combinations of the three process parameters on the productivity, briquetting fuel molding rate, density, mechanical durability and energy consumption per ton of product were studied in accordance with the biomass solid fuel test method. The test results were analyzed with variance analysis of orthogonal test. To ensure the test results can be used for real world production guidance, the orthogonal test results were verified. The results showed that the optimal combination of process parameters is the raw material particle size of 20-30 mm, the moisture content of 15% and the clearances between die and rolls of 2 mm for the briquette quality. To increase productivity and reduce energy consumption per ton of product, the best combinations of process parameters was the raw material particle size of 20-30 mm, the moisture content of 20% and the clearances between die and rolls of 2 mm. Appropriate combination of process parameters depend on the environment. When forming fuel needs long-range transport, it requires high mechanical durability. The process parameter combinations were achieved as raw material particle size of 10-20mm, moisture content of 15% and clearances between die and rolls of 2 mm. When there are no special requirements, the process parameter combinations were treated with particle size of 10-20mm, moisture content of 20% and clearances between die and rolls of 2 mm. According to quality requirements of briquetting fuel molding rate, density and mechanical durability, the moisture content of 10% to 20% range, an appropriate increase in moisture content, were required to improve productivity and reduce energy consumption per ton of product.

       

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