基于视觉引导的瓜类嫁接砧木种子定向播种装置设计与试验

    Design and experiment of the vision-guided directional seeding device for cucurbit grafting rootstock seeds

    • 摘要: 针对瓜类嫁接用砧木人工定向播种存在作业效率低、芽点定位精度不足等突出问题,该研究研发了一种基于视觉引导的精准定向播种装置。该装置集成振动供种机构、吸种调向执行器、搬运机构及视觉识别系统,通过机器视觉技术实现白籽南瓜种子外形特征的精准提取,引导执行器完成种子拾取、角度调向与穴孔摆放作业,达成一行5粒种子同步定向播种的作业模式。首先提出基于机器视觉的种子轮廓提取算法,实现种子芽点位置、几何中心坐标及偏转角度的高精度检测;其次,设计负压吸附-伺服旋转一体化调向执行器,构建吸嘴气流场动力学模型并完成吸嘴结构参数优化,同步开发振动供种机构以实现种子均匀平铺与稳定供种;最后,集成各功能模块研制定向播种装置样机,以搬运速度、吸种负压及吸种高度为试验变量,采用三因素五水平二次旋转组合设计方法,系统考核播种合格率、漏播率、播种效率及定向精度等核心性能指标。试验结果表明:各试验因素对播种合格率的影响显著性由大到小为吸种负压、搬运速度、吸种高度;在最优参数组合搬运速度1 057 mm/s、吸种负压58 kPa、吸种高度−0.5 mm下,定向播种合格率达96.67%、漏播率为3.33%,实际合格率较模型预测值降低2.11个百分点,播种性能满足工程应用要求;装置播种效率达3123粒/h,定向播种精度为92.24%,满足瓜类机械嫁接砧木定向播种的技术规范。该研究突破了传统穴盘播种机难以实现种子定向作业的技术瓶颈,显著提升了砧木播种的精准度与作业效率,可为园艺作物定向播种装备的智能化升级提供重要理论依据与技术支撑。

       

      Abstract: Cucurbit grafting and seedling cultivation can often require the directional seeding in modern agriculture. But manual directional seeding of the cucurbit rootstocks grafting can suffer from the high labor intensity, the low operational efficiency and directional accuracy. It is an extremely urgent need for the highly efficient and precise directional seeding equipment in the seedling cultivation market. The conventional tray seeders are also limited to the directional seeds. In this study, a robotic system was designed for the precision directional seeding of the white pumpkin seeds using machine vision. A vibratory seed supply mechanism was integrated with an adsorption effector, a handling mechanism, and a machine vision system. The directional seeding robot was accurately identified the morphological features of the cucurbit rootstock seeds. Some information, such as the seed bud angle, was acquired using machine vision. The seed pickup and orientation actuator were then guided to pick up, reorient, and place the seeds. The synchronous directional sowing of five seeds per row was realized after following procedures. Firstly, an image processing with the OpenCV was developed to extract the seed contour, and then identify the critical features, including the bud position, geometric center, and bud point angle. Secondly, a suction end-effector was designed for the negative pressure adsorption and servo-driven rotation. A dynamic model was constructed for the internal flow field within the suction nozzle. The key parameters were then determined, such as the nozzle shape, diameter, and adsorption pressure. An electromagnetic vibratory feeding with a conveyor belt was implemented to singularize and evenly distribute the seeds. Finally, these subsystems were integrated into a functional prototype. An orthogonal rotation regression experiment was performed with the transport speed, suction negative pressure, and suction height as the experimental factors. The performance was evaluated as the qualified seeding rate, miss-seeding rate, seeding accuracy, and operational efficiency. The experiment revealed that the primary influencing factors on the qualified seeding rate were ranked in the descending order of the suction negative pressure, suction height, and transport speed. The optimal combination of the parameters was identified as a transport speed of 1000 mm/s, a suction negative pressure of 60 kPa, and a suction height of -1 mm. The better performance was achieved in a high qualified seeding rate of 96.67%, a low miss-seeding rate of 3.33%, and an operational efficiency of 3123 seeds per hour under these optimal conditions. Most importantly, the seeding accuracy was 92.24%. Machine vision was integrated with the high precision of the mechanical orientation. A directional seeding robot was developed for the cucurbit rootstocks. The "bud recognition, posture adjustment, and precise delivery" were combined into a unified system. Directional seeding accuracy and operational efficiency were significantly enhanced to develop the oriented seeding robots in the advanced horticulture and grafting applications. At the same time, the directional seeding equipment can enhance the mechanical grafting efficiency and seeding accuracy.

       

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